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Turbo Schematic LEVO SL User Manual

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TECHNICAL
GUIDE
TECHNICAL GUIDE
Schematic
TURBO LEVO SL
Electric Mountain Bike: Carbon frame

Table of Contents

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Turbo Schematic LEVO SL Specifications

General IconGeneral
BatterySpecialized SL1-320, fully integrated, 320Wh
Battery Capacity320Wh
DrivetrainSRAM NX Eagle, 12-speed
Wheel Size29"
Rear DerailleurSRAM NX Eagle
ShiftersSRAM NX Eagle, trigger
DisplaySpecialized TCU, 10-LED State of charge, 3-LED Ride Mode display
Motor Power240W
RangeUp to 80 miles / 130 km
Charging TimeApprox. 2.5 hours
Frame MaterialFACT 11m carbon
Fork150mm travel
Rear ShockCustom Fox Float DPS Performance
BrakesSRAM
Weight17.2 kg
CassetteSRAM Eagle, 11-50t
TiresButcher GRID TRAIL, 29x2.3"
MotorSpecialized SL 1.1, custom lightweight motor

Summary

Introduction to Turbo Levo SL Assembly

Important Assembly Information

Crucial assembly information and safety precautions for the user.

Warning Symbols Explained

Explains safety alert symbols and their meanings for hazard identification.

Assembly Setup and Preparation

Pre-assembly steps, tools required, and preparation guidelines for the build.

Frame Geometry Specifications

Frame Dimensions as Sold

Detailed geometric measurements and specifications for the bicycle frame.

Torque Specifications Overview

Quick Reference Torque Guide

A visual guide with torque values for key bolts and components.

Pivot Bearings and Spacers

Pivot Bearings and Spacers Exploded View

Exploded diagram showing the location and types of pivot bearings and spacers.

Pivot Bearings and Spacers Specifications

Detailed specifications for pivot bearings and spacers, including dimensions and materials.

Pivot Bolt Installation

Pivot Bolts Exploded View

Exploded diagram illustrating the placement and types of pivot bolts used in the assembly.

Pivot Bolts Specifications

Specifications for all pivot bolts, including size, material, and torque values.

Rear Triangle Assembly Process

Suspension Link Bearings Installation

Instructions for installing bearings into suspension links, including Loctite application.

Link at Seat Tube Assembly

Steps for assembling the link at the seat tube, including bolt and spacer installation.

Link at Shock Extension Installation

Procedure for attaching the link to the shock extension, ensuring proper alignment.

Chainstay Bearings Installation

Installation of bearings into the chainstays and routing of guide tubes.

Main Pivot Assembly

Assembly of the main pivot, including special notes on left-hand threads.

Horst Pivot Installation

Steps for assembling the Horst pivot, including flip chip orientation and chainstay protector.

Derailleur Hanger Installation

Installation of the derailleur hanger, noting its left-hand thread and proper seating.

Rear Cable Routing

Rear Brake Hose Routing

Routing the rear brake hose through the frame and cable guides.

Derailleur Cable Routing

Routing the derailleur cable housing through the frame and guide tubes.

Dropper Cable Routing

Routing the dropper post cable through the frame's internal routing system.

Motor and Battery Assembly

Main Harness Connection

Connecting the main wiring harness to the frame and charge port.

Battery Installation

Installing the internal battery and connecting the main harness.

Motor Preparation for Installation

Preparing the motor for installation by inserting threaded mounts.

Motor Installation Step 1

Initial installation of the motor into the frame, greasing and hand-tightening bolts.

Motor Installation Step 3

Final installation and torquing of motor mounting bolts.

Rock Guard Installation

Installing the front and rear rock guards for frame protection.

TCU Assembly and System Power Up

Installing the TCU and initial system power-up checks.

MasterMind TCU Assembly and Power Up

Installing the MasterMind TCU and performing initial system checks.

Drivetrain Assembly Steps

Rear Wheel Installation

Installing and torquing the rear wheel thru-axle.

Chain Guide Mounting

Mounting and securing the chain guide to the frame.

Spider and Chainring Assembly

Assembling the chainring to the spider and crank arms.

Chain Guide Adjustment

Adjusting the chain guide position relative to the chain.

Front End Assembly

Headset Installation

Installing headset components including spacers, bearings, and crown race.

Headset Cups Adjustment

Adjusting the head tube angle using interchangeable headset cups.

Fork Steerer Tube Preparation

Preparing and installing the fork steerer tube, including cutting instructions.

Fork Assembly to Frame

Assembling the fork to the frame, including headset adjustment and SWAT™ tool integration.

Front Brake Installation

Installing the front brake caliper and routing the brake hose.

Front Wheel Installation

Installing and securing the front wheel with thru-axle and pinch bolt.

Handlebar Component Installation

Installing brake levers, shifters, grips, and the trail remote onto the handlebar.

Handlebar Mounting to Stem

Mounting the handlebar to the stem, including faceplate bolt torquing sequence.

Dropper Post Installation

Installing the dropper post and setting the correct insertion depth.

Final Adjustments and Checks

Final checks including headset play, stem alignment, and system power-up.

Cabling Diagrams

Cable Routing: Carbon Frame (Non-AXS)

Cable routing diagram for frames without AXS electronic shifting.

Cable Routing: Carbon Frame (AXS Equipped)

Cable routing diagram for frames equipped with AXS electronic shifting.

Electrical Schematics

System Schematics: Standard TCU

Electrical schematic showing system connections for the standard TCU.

System Schematics: MasterMind TCU

Electrical schematic for system connections with the MasterMind TCU.

Service Parts Information

Shared Service Parts List

List of shared service parts with part numbers and specifications.

Carbon Frame Specific Service Parts

Specific service parts for the carbon frame, including part numbers and details.

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