Turbo Schematic LEVO SL - Fork Assembly to Frame

48
AA
M
A
CC
BB
DD
EE
1 2
6.5.4. FORK ASSEMBLY
# PART NAME
SERVICE PART
NUMBER
QTY SPEC / DESCRIPTION TOOL
TORQUE
Nm in-lbf
AA Swat™ Conceal carry mtb tool 1 90 mm S185300020 | 105 mm S185300016 | 120 mm S185300017
N/A N/A N/A
BB Swat™ Bow tie anchor 1 SWAT™ BOW TIE ANCHOR
N/A N/A N/A
CC Swat™ Anchor bolt 1 Frame size | S1/S2 90 mm | S3 105 mm | S4/S5 120 mm bolt
5 mm hex N/A N/A
A
Headset spacer 5 mm
3
PRIME AERO, AC-286-5, CARBON SPACER ,34 MM OD X 28.6 MM ID X 5 MM HEIGHT, MATTE UD FINISH
N/A N/A N/A
M No gap stem 1 JD, JD-ST97Q, 6061-T6, 35 MM,40 MM/50 MM, STEEL, ZINC FINISH BOLT, NO THREAD LOCK STEM
N/A N/A N/A
EE Stem steerer bolts 2 M6 x 20 mm x 1 mm p Bolt / includes spring washer
5 mm hex 8 71
 Slide the fork steerer tube back through the head tube and headset parts.
 Install the stem spacers (A) and stem (M) onto the steerer tube without tightening the bolts.
 Place the SWAT™ body (AA) in the top of the steerer tube orienting the top cap so it can rotate 180 degrees
without contacting the stem.
 Place the SWAT™ anchor bolt (CC) in the SWAT™ bow tie anchor (BB) and place the supplied O-ring over the bolt
to prevent the bolt from falling out.
 Place the bolt and cap assembly through the underside of the steerer tube, then thread the bolt into the underside
of the SWAT™ body (AA).
 Once the SWAT™ anchor bolt (CC) is threaded all the way in, make sure the SWAT™ bow tie anchor (BB) is evenly
positioned against the lip of the steerer tube.
 With the stem (M) loose enough to rotate, adjust the headset compression until there is no back and forth
movement and the headset rotates smoothly.
 Make sure the SWAT™ anchor bolt (CC) is tightened enough to prevent it from loosening.
 Once the headset is properly adjusted, align the stem and torque the stem steerer bolts (EE) according to the
stem manufacturer’s instructions.