6.5.4. FORK ASSEMBLY ....................................................................................................................................................................................................................48
6.5.5. FRONT BRAKE ........................................................................................................................................................................................................................ 49
6.5.6. FRONT WHEEL ........................................................................................................................................................................................................................ 50
6.5.7. HANDLEBAR...............................................................................................................................................................................................................................51
6.5.8. HANDLEBAR MOUNTING .......................................................................................................................................................................................................52
6.5.9. DROPPER POST ......................................................................................................................................................................................................................53
6.5.10. FINAL ADJUSTMENTS ..........................................................................................................................................................................................................54
7. CABLING DIAGRAMS ...................................................... 55
7.1. CABLE ROUTING .....................................................................................................................55
7.1.1. CARBON FRAME — NON AXS ..................................................................................................................................................................................................55
7.1.2. CARBON FRAME — AXS EQUIPPED ........................................................................................................................................................................................56
7.2. ELECTRICAL SCHEMATICS .................................................................................................... 57
7.2.1. SYSTEM SCHEMATICS — TCU ............................................................................................................................................................................................... 57
7.2.2. SYSTEM SCHEMATICS — MASTERMIND TCU .....................................................................................................................................................................58
8. SERVICE PARTS ............................................................ 59
8.1. SERVICE PARTS: SHARED PARTS ..........................................................................................59
8.2. SERVICE PARTS: CARBON FRAME .........................................................................................60
INDEX
1. INTRODUCTION ................................................................ 3
1.1. IMPORTANT ...............................................................................................................................3
1.2. WARNING SYMBOLS ................................................................................................................3
1.3. ASSEMBLY SETUP AND PREPARATION .................................................................................... 4
2. FRAME GEOMETRY ..........................................................5
2.1. FRAME AS SOLD ......................................................................................................................5
3. TORQUE SPECIFICATIONS .................................................6
3.1. QUICK REFERENCE .................................................................................................................. 6
4. PIVOT BEARINGS AND SPACERS ......................................... 7
4.1. PIVOT BEARINGS AND SPACERS — EXPLODED VIEW ................................................................ 7
4.2. PIVOT BEARINGS AND SPACERS — SPECIFICATIONS ..............................................................8
5. PIVOT BOLTS ..................................................................9
5.1. PIVOT BOLTS — EXPLODED VIEW ..............................................................................................9
5.2. PIVOT BOLTS — SPECIFICATIONS ............................................................................................10
6. ASSEMBLY PROCESS ....................................................... 11
6.1. REAR TRIANGLE ASSEMBLY ................................................................................................... 11
6.1.1. SUSPENSION LINK BEARINGS ............................................................................................................................................................................................... 11
6.1.2. LINK AT SEAT TUBE ...................................................................................................................................................................................................................12
6.1.3. LINK AT SHOCK EXTENSION ....................................................................................................................................................................................................13
6.1.4. CHAINSTAY BEARINGS .............................................................................................................................................................................................................14
6.1.5. MAIN PIVOT ................................................................................................................................................................................................................................15
6.1.6. DOWN TUBE CHANNEL PLUG ................................................................................................................................................................................................ 16
6.1.7. HORST PIVOT — BEARINGS AND SPEED SENSOR ...............................................................................................................................................................17
6.1.8. LINK AT SEATSTAY PIVOT .........................................................................................................................................................................................................18
6.1.9. HORST PIVOT ............................................................................................................................................................................................................................ 19
6.1.10. MUD FLAP ............................................................................................................................................................................................................................... 20
6.1.11. DERAILLEUR HANGER .............................................................................................................................................................................................................21
6.1.12. DERAILLEUR ASSEMBLY .......................................................................................................................................................................................................22
6.1.13. REAR BRAKE CALIPER ...........................................................................................................................................................................................................23
6.2. REAR CABLES ......................................................................................................................24
6.2.1. REAR BRAKE HOSE .................................................................................................................................................................................................................24
6.2.2. DERAILLEUR CABLE ...............................................................................................................................................................................................................25
6.2.3. NON-DRIVE SIDE ICR PORT ...................................................................................................................................................................................................26
6.2.4. DROPPER CABLE ....................................................................................................................................................................................................................27
6.3. MOTOR AND BATTERY ASSEMBLY ........................................................................................ 28
6.3.1. MAIN HARNESS ........................................................................................................................................................................................................................28
6.3.2. DRIVE SIDE ICR PORT .............................................................................................................................................................................................................29
6.3.3. BATTERY .................................................................................................................................................................................................................................. 30
6.3.4. MOTOR PREPARATION ............................................................................................................................................................................................................31
6.3.5. MOTOR: STEP 1 ........................................................................................................................................................................................................................32
6.3.6. MOTOR: STEP 2 .......................................................................................................................................................................................................................33
6.3.7. MOTOR: STEP 3 .........................................................................................................................................................................................................................34
6.3.8. ROCK GUARD ...........................................................................................................................................................................................................................35
6.3.9. TCU ASSEMBLY AND SYSTEM POWER UP ..........................................................................................................................................................................36
6.3.10. MASTERMIND TCU ASSEMBLY AND SYSTEM POWER UP ...............................................................................................................................................37
6.3.11. REAR SHOCK: CARBON SHOCK EXTENSION .....................................................................................................................................................................38
6.3.12. REAR SHOCK : ALLOY SHOCK EXTENSION ......................................................................................................................................................................39
6.3.13. SUSPENSION BOLTS ............................................................................................................................................................................................................. 40
6.4. DRIVETRAIN ASSEMBLY ........................................................................................................41
6.4.1. REAR WHEEL ............................................................................................................................................................................................................................ 41
6.4.2. CHAIN GUIDE ............................................................................................................................................................................................................................42
6.4.3. SPIDER AND CHAINRING ........................................................................................................................................................................................................43
6.4.4. CHAIN GUIDE ADJUSTMENT ................................................................................................................................................................................................. 44
6.5. FRONT END ..........................................................................................................................45
6.5.1. HEADSET ....................................................................................................................................................................................................................................45
6.5.2. HEADSET CUPS ADJUSTMENT .............................................................................................................................................................................................46
6.5.3. FORK STEERER TUBE ............................................................................................................................................................................................................47
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