ABB IRB 5720 - Page 6

1034.2.2 Maintenance schedule .............................................................................
1054.2.3 Expected component life .........................................................................
1064.3 Inspection activities ...........................................................................................
1064.3.1 Inspecting the motor seal .........................................................................
1084.3.2 Inspecting the information labels ...............................................................
1114.3.3 Inspecting the dampers ...........................................................................
1134.3.4 Inspecting the axis-1 mechanical stop ........................................................
1154.3.5 Inspecting the cable harness ....................................................................
1174.3.6 Inspecting the oil level in axis-1 gearbox .....................................................
1234.3.7 Inspecting the oil level in axis-2 gearbox .....................................................
1274.3.8 Inspecting the oil level in axis-3 gearbox .....................................................
1314.3.9 Inspecting the oil level in axis-4 gearbox .....................................................
1344.3.10 Inspecting the oil level in axis-5 gearbox .....................................................
1374.3.11 Inspecting the oil level in axis-6 gearbox .....................................................
1414.4 Replacement/changing activities ..........................................................................
1414.4.1 Type of lubrication in gearboxes ................................................................
1434.4.2 Changing the oil in axis-1 gearbox .............................................................
1544.4.3 Changing the oil in axis-2 gearbox .............................................................
1604.4.4 Changing the oil in axis-3 gearbox .............................................................
1654.4.5 Changing the oil in axis-4 gearbox .............................................................
1704.4.6 Changing the oil in axis-5 gearbox .............................................................
1754.4.7 Changing the oil in axis-6 gearbox .............................................................
1804.4.8 Replacing the SMB battery .......................................................................
1834.5 Cleaning activities .............................................................................................
1834.5.1 Cleaning the IRB 5720 ..............................................................................
1875 Repair
1875.1 Introduction ......................................................................................................
1885.2 General procedures ...........................................................................................
1885.2.1 Performing a leak-down test ......................................................................
1895.2.2 Mounting instructions for bearings .............................................................
1915.2.3 Mounting instructions for sealings ..............................................................
1945.2.4 Cut the paint or surface on the robot before replacing parts ............................
1955.3 Lifting procedures .............................................................................................
1955.3.1 Lifting down the manipulator from inverted to floor-standing position ...............
1985.4 Axes 1 and 2 ....................................................................................................
1985.4.1 Replacing the axis-1 cassette sealing .........................................................
2135.5 Axes 3 and 4 ....................................................................................................
2135.5.1 Replacing the arm house cover including the axis-4 cassette sealing ...............
2385.6 Wrist ...............................................................................................................
2385.6.1 Replacing the wrist .................................................................................
2555.6.2 Replacing the turning disc ........................................................................
2605.7 Electronic parts .................................................................................................
2605.7.1 Removing the cable harness ....................................................................
2805.7.2 Refitting the cable harness .......................................................................
3065.7.3 Replacing the brake release unit ...............................................................
3135.7.4 Replacing the SMB unit ...........................................................................
3195.8 Motors ............................................................................................................
3195.8.1 Replacing the axis-1 motor .......................................................................
3405.8.2 Replacing the axis-2 motor .......................................................................
3575.8.3 Replacing the axis-3 motor .......................................................................
3705.8.4 Replacing the axis-4 motor .......................................................................
3855.8.5 Replacing the axis-5 motor .......................................................................
3995.8.6 Replacing the axis-6 motor .......................................................................
4155.9 Gears ..............................................................................................................
4155.9.1 Replacing the axis-1 gearbox ....................................................................
4695.9.2 Replacing the axis-2 gearbox ....................................................................
5065.9.3 Replacing the axis-3 gearbox ....................................................................
5435.9.4 Replacing the axis-6 gearbox ....................................................................
6 Product manual - IRB 5720
3HAC079195-001 Revision: A
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