Table of contents
9Overview of this manual ...................................................................................................................
11Product documentation ....................................................................................................................
13How to read the product manual ......................................................................................................
151 Safety
151.1 Safety information .............................................................................................
151.1.1 Limitation of liability .................................................................................
161.1.2 Requirements on personnel ......................................................................
171.2 Safety signals and symbols .................................................................................
171.2.1 Safety signals in the manual ......................................................................
191.2.2 Safety symbols on manipulator labels .........................................................
251.3 Robot stopping functions ....................................................................................
261.4 Safety during installation and commissioning .........................................................
281.5 Safety during operation ......................................................................................
291.6 Safety during maintenance and repair ...................................................................
291.6.1 Safety during maintenance and repair .........................................................
321.6.2 Emergency release of the robot axes ..........................................................
331.6.3 Brake testing ..........................................................................................
341.7 Safety during troubleshooting ..............................................................................
351.8 Safety during decommissioning ...........................................................................
372 Technical data
372.1 Technical data ..................................................................................................
412.2 Working range .................................................................................................
522.3 The unit is sensitive to ESD .................................................................................
533 Installation and commissioning
533.1 Introduction to installation and commissioning .......................................................
543.2 Unpacking .......................................................................................................
543.2.1 Pre-installation procedure .........................................................................
553.2.2 Risk of tipping/stability .............................................................................
563.3 On-site installation ............................................................................................
563.3.1 Brief installation procedure .......................................................................
573.3.2 Installing a base plate .............................................................................
643.3.3 Lifting the robot ......................................................................................
643.3.3.1 Lifting the robot with fork lift ..........................................................
653.3.3.2 Lifting and rotating a suspended mounted manipulator .......................
663.3.3.3 Lifting the robot with roundslings ....................................................
713.3.4 Orienting and securing the robot ...............................................................
753.3.5 Manually releasing the brakes ...................................................................
773.3.6 Setting the system parameters for an inverted or a tilted robot .........................
793.3.7 Loads fitted to the robot, stopping time and braking distances .........................
803.3.8 Fitting equipment on the robot (robot dimensions) .........................................
913.4 Working range alterations ...................................................................................
913.4.1 Adjusting the working range ......................................................................
923.4.2 Installing movable mechanical stops on axis 1 (option 3323-1) ........................
953.4.3 Extended working range, axis 1 (option) .....................................................
973.5 Electrical connections ........................................................................................
973.5.1 Robot cabling and connection points ..........................................................
1003.6 Test run after installation, maintenance, or repair ....................................................
1014 Maintenance
1014.1 Introduction ......................................................................................................
1024.2 Maintenance schedule and expected component life ...............................................
1024.2.1 Specification of maintenance intervals ........................................................
Product manual - IRB 5720 5
3HAC079195-001 Revision: A
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Table of contents