Allen-Bradley PowerFlex400

Table of Contents
Preface Overview
Who Should Use this Manual? . . . . . . . . . P-1
Reference Materials . . . . . . . . . . . . . . . . . P-1
Manual Conventions . . . . . . . . . . . . . . . . . P-2
Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2
General Precautions . . . . . . . . . . . . . . . . . P-3
Catalog Number Explanation . . . . . . . . . . P-4
Chapter 1 Installation/Wiring
Opening the Cover . . . . . . . . . . . . . . . . . . 1-1
Mounting Considerations . . . . . . . . . . . . . 1-4
AC Supply Source Considerations . . . . . . 1-6
General Grounding Requirements . . . . . . 1-8
Fuses and Circuit Breakers . . . . . . . . . . . . 1-9
Power Wiring . . . . . . . . . . . . . . . . . . . . . 1-11
I/O Wiring Recommendations . . . . . . . . 1-15
Start and Speed Reference Control . . . . . 1-24
RS485 Network Wiring. . . . . . . . . . . . . . 1-26
EMC Instructions . . . . . . . . . . . . . . . . . . 1-27
FCC Instructions . . . . . . . . . . . . . . . . . . . 1-29
Chapter 2 Start Up
Prepare For Drive Start-Up . . . . . . . . . . . . 2-1
Integral Keypad . . . . . . . . . . . . . . . . . . . . . 2-3
Viewing and Editing Parameters. . . . . . . . 2-5
Keypad Hand-Off-Auto Functions . . . . . . 2-6
Chapter 3 Programming and Parameters
About Parameters . . . . . . . . . . . . . . . . . . . 3-1
Parameter Organization. . . . . . . . . . . . . . . 3-2
Basic Display Group . . . . . . . . . . . . . . . . . 3-4
Basic Program Group . . . . . . . . . . . . . . . . 3-7
Terminal Block Group. . . . . . . . . . . . . . . 3-12
Communications Group . . . . . . . . . . . . . 3-27
Advanced Program Group. . . . . . . . . . . . 3-31
Aux Relay Card Group . . . . . . . . . . . . . . 3-47
Advance Display Group . . . . . . . . . . . . . 3-52
Parameter Cross-Reference – by Name . 3-58
Chapter 4 Troubleshooting
Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3
Common Symptoms and
Corrective Actions . . . . . . . . . . . . . . . . . 4-5