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Allen-Bradley PowerFlex400 User Manual

Allen-Bradley PowerFlex400
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3-8 Programming and Parameters
Basic Program Group (continued)
P036 [Start Source] Related Parameter(s): P037, P042, A166, d301
Stop drive before changing this parameter.
Sets the control scheme used to start the drive when in Auto/Remote mode.
Refer to Start and Speed Reference Control
on page 1-24 for details about how other drive settings
can override the setting of this parameter.
Important: For all settings except options 3 and 6, the drive must receive a leading edge from the
start input for the drive to start after a stop input, loss of power or fault condition.
Options 0 “Keypad” Integral keypad controls drive operation.
I/O Terminal 01 = Stop: Coast to Stop
I/O Terminal 02 = Not Used
I/O Terminal 03 = Not Used
1 “3-Wire” I/O Terminal Block controls drive operation.
I/O Terminal 01 = Stop: Per P037
[Stop Mode]
I/O Terminal 02 = Start
I/O Terminal 03 = Direction
2 “2-Wire” I/O Terminal Block controls drive operation.
I/O Terminal 01 = Stop: Coast to Stop
I/O Terminal 02 = Run FWD
I/O Terminal 03 = Run REV
3 “2-W Lvl Sens”
(Default)
I/O Terminal Block controls drive operation.
I/O Terminal 01 = Stop: Coast to Stop
I/O Terminal 02 = Run FWD
I/O Terminal 03 = Run REV
Drive will restart after a “Stop” command when:
Stop is removed and Run FWD is held active
4 “2-W Hi Speed” I/O Terminal Block controls drive operation.
I/O Terminal 01 = Stop: Coast to Stop
I/O Terminal 02 = Run FWD
I/O Terminal 03 = Run REV
Outputs are kept in a ready-to-run state. The drive will
respond to a “Start” command within 10 ms.
Important: There is greater potential voltage on the output
terminals when using this option.
5 “Comm Port Remote communications controls drive operation.
I/O Terminal 01 = Stop: Coast to Stop
I/O Terminal 02 = Not Used
I/O Terminal 03 = Not Used
6 “2-W Lvl/Enbl I/O Terminal Block controls drive operation.
I/O Terminal 01 = Function Loss: Fault and Coast to Stop
I/O Terminal 02 = Run FWD
I/O Terminal 03 = SW Enable
Drive will restart after a “Stop” command when:
Stop is removed and Run FWD is held active
!
See Attention
Below
!
See Attention
Below
!
ATTENTION: Hazard of injury exists due to unintended operation. When
P036 [Start Source] is set to option 3 or option 6, and the Run input is
maintained, the Run inputs do not need to be toggled after a Stop input or a
fault clear for the drive to run again. The drive will stop only when the stop
command is maintained or the drive is faulted.

Table of Contents

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Allen-Bradley PowerFlex400 Specifications

General IconGeneral
EnclosureNEMA/UL Type 4/4X
Control MethodVolts per Hertz, Sensorless Vector Control
CommunicationRS485
Output Voltage0 to Input Voltage
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Short Circuit, Ground Fault
Storage Temperature-40°C to 70°C (-40°F to 158 °F)
Humidity5...95% noncondensing
AltitudeUp to 1000m (3280ft) without derating
Input Voltage200-240VAC, 380-480VAC, 500-600VAC, 600-690VAC (depending on model)

Summary

Important User Information

Safety Definitions

Defines safety terms like Warning, Attention, Shock Hazard, and Burn Hazard.

Overview

General Precautions

Covers critical safety warnings regarding voltage, ESD, and installation errors.

Chapter 1 Installation/Wiring

Opening the Cover

Provides instructions on how to open the drive cover for Frame C.

Mounting Considerations

Specifies mounting orientation, surface requirements, temperature, and clearances.

AC Supply Source Considerations

Explains considerations for ungrounded distribution systems and MOV disconnection.

General Grounding Requirements

Details safety ground, motor ground, and shield termination requirements.

Fuses and Circuit Breakers

Recommends fuse ratings and circuit breakers for branch circuit protection.

Power Wiring

Lists acceptable motor cable types and installation guidelines, including shock hazard warnings.

I/O Wiring Recommendations

Provides recommendations and precautions for control and signal wiring.

Start and Speed Reference Control

Explains various methods for controlling the drive's start and speed reference.

Chapter 2 Start Up

Before Applying Power to the Drive

Lists essential checks before applying power, including safety precautions.

Integral Keypad Operation

Describes the operator keys, LED indicators, and LCD display functions.

Chapter 3 Programming and Parameters

About Parameters

Explains the types of parameters: ENUM, Numeric, and Bit.

Parameter Organization

Details the organization of parameters into groups like Basic Display and Program.

Basic Program Group

Details core parameters for motor configuration and basic operation.

Terminal Block Group

Explains parameters related to digital and analog inputs/outputs and relay functions.

Advanced Program Group

Details advanced parameters for PID, AutoSwap, and other specialized functions.

Chapter 4 Troubleshooting

Faults

Defines faults and categorizes them into Auto-Reset/Run and Non-Resetable types.

Table 4.A Fault Types, Descriptions and Actions

Lists common faults, their descriptions, and corrective actions.

Common Symptoms and Corrective Actions

Provides guidance for diagnosing and resolving common drive issues like no start or unstable operation.

Appendix A Supplemental Drive Information

Specifications

Details electrical, control, and input/output specifications for the drive.

Environment

Covers environmental operating conditions including temperature and atmosphere.

Appendix B Accessories and Dimensions

Table B.2 PowerFlex 400 Drives

Lists drive ratings, output current, catalog numbers, and frame sizes.

Product Dimensions

Provides weight information for PowerFlex 400 frames.

Appendix C RJ45 DSI Splitter Cable

Connectivity Guidelines

Provides guidelines for connecting peripherals using the RJ45 DSI Splitter Cable.

Appendix D Application Notes

Damper Control Setup

Explains how to embed damper control logic within the drive for cost reduction.

PID Setup

Explains the PID control loop and how to enable it for process control.

Appendix E Modbus RTU Protocol

Parameter Configuration

Lists PowerFlex 400 parameters used for configuring the drive on a network.

Appendix F Metasys N2

Using Metasys Configurable Objects to Access Parameters

Details reading and writing parameter values via configurable objects.

Appendix G P1 – Floor Level Network (FLN)

Network Points

Lists the point database for Application 2735, mapping points to parameters.

Using P1 Configurable Points to Access Parameters

Explains reading and writing parameter values using P1 configurable points.

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