Rubber Track Loader
Table of Contents
ii
Filter Assembly Removal and Installation ...............8-1
Filter Assembly Removal...................................8-2
Filter Assembly Installation................................8-3
Filler Cap Assembly Removal and Installation........8-4
Filler Cap Assembly Removal............................8-4
Filler Cap Assembly Installation.........................8-5
Access Cover Removal and Installation..................8-5
Access Cover Assembly Removal.....................8-6
Access Cover Assembly Installation..................8-6
Reservoir Gauge Removal and Installation.............8-7
Reservoir Gauge Removal.................................8-7
Reservoir Gauge Installation..............................8-8
Suction Screen Removal and Installation................8-8
Suction Screen Removal ...................................8-8
Suction Screen Installation ................................8-9
Hydraulic Reservoir Cleaning Procedures .............8-9
Hydraulic Reservoir Cleaning ............................8-9
9. Loader/Transmission Controls Disassembly
and Assembly
Chapter Overview ...................................................9-1
Personal Safety.......................................................9-1
Machine Preparation...............................................9-1
Preliminary Checkout..............................................9-1
Loader/Transmission Controls Disassembly and
Assembly Procedures .............................................9-1
Loader Control Joystick/Drive Control Joystick
Removal and Installation.........................................9-1
Loader Control Joystick/Drive Control Joystick
Removal ............................................................9-2
Loader Control Joystick/Drive Control Joystick
Installation..........................................................9-3
Loader Float Magnet Removal and Installation.......9-4
Loader Float Magnet Removal...........................9-4
Loader Float Magnet Installation........................9-6
Loader Valve Removal and Installation..................9-7
Loader Valve Removal ......................................9-7
Loader Valve Installation ...................................9-9
10. Transmission and Drive Disassembly
and Assembly
Chapter Overview .................................................10-1
Personal Safety.....................................................10-1
Machine Preparation.............................................10-1
Preliminary Checkout............................................10-1
Transmission and Drive Disassembly
and Assembly Procedures ....................................10-1
Brake Cylinder Removal and Installation ..............10-1
Drive Motor Removal and Installation ...................10-1
Auxiliary Gear Pump Removal and Installation .....10-2
Auxiliary Gear Pump Removal.........................10-2
Auxiliary Gear Pump Installation......................10-3
Tandem Pump Removal and Installation ..............10-4
Tandem Pump Removal..................................10-4
Tandem Pump Installation...............................10-5
Pump Drive Coupler Removal and Installation......10-6
Pump Drive Coupler Removal .........................10-6
Pump Drive Coupler Installation ......................10-7
11. Engine Components Disassembly and As-
sembly
Chapter Overview .................................................11-1
Personal Safety.....................................................11-1
Machine Preparation.............................................11-1
Preliminary Checkout............................................11-1
Engine Components Disassembly and
Assembly Procedures...........................................11-1
Primary Air Filter Removal and Installation...........11-1
Safety Air Filter Removal and Installation .............11-1
Engine Oil Filter Removal and Installation ............11-1
Fuel Filter Removal and Installation.....................11-2
Muffler Removal and Installation..........................11-2
Muffler Removal ..............................................11-2
Muffler Installation ...........................................11-2
Exhaust Pipe Removal and Installation.................11-3
Exhaust Pipe Removal ....................................11-3
Exhaust Pipe Installation .................................11-4
Battery Removal and Installation ..........................11-5
Battery Removal..............................................11-5
Battery Installation...........................................11-6
Bleeding the Fuel System………………………….11-7
12. Undercarriage Disassembly and Assembly
Chapter Overview .................................................12-1
Personal Safety.....................................................12-1
Machine Preparation.............................................12-1
Preliminary Checkout............................................12-1
Undercarriage Disassembly and Assembly
Procedures............................................................12-1
Wheel Removal and Installation...........................12-1
Wheel Removal ...............................................12-2
Wheel Installation ............................................12-3
Sprocket Roller Removal and Installation ............12-3
Sprocket Roller Removal.................................12-4
Sprocket Roller Installation..............................12-4
Brake Removal and Installation ...........................12-4
Brake Removal................................................12-5
Brake Installation.............................................12-5
Track Removal and Installation............................12-6
Track Removal ................................................12-6
Track Installation .............................................12-8
Sprocket Bearing Plate Removal and
Installation.............................................................12-9
Sprocket Bearing Plate Removal.....................12-9
Sprocket Bearing Plate Installation................12-11
Sprocket Removal and Installation.....................12-12
Sprocket Removal .........................................12-12
Sprocket Installation ......................................12-13
Drive Motor Removal and Installation ................12-13
Drive Motor Removal.....................................12-13
Drive Motor Installation..................................12-14
13. Loader Disassembly and Assembly
Chapter Overview .................................................13-1
Personal Safety.....................................................13-1
Machine Preparation.............................................13-1
Preliminary Checkout............................................13-1
Loader Disassembly and Assembly Procedures..13-1
Lift Cylinder/Tilt Cylinder Removal
and Installation......................................................13-1
Lift Cylinder/Tilt Cylinder Removal...................13-1
Lift Cylinder/Tilt Cylinder Installation................13-3
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