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Asyst Technologies VersaPort 2200 - User Manual

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288 pages
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Rev. C Date: 6/12/2007
Printed on Cleanroom Paper
P/N: 2000-1252-01
Copyright
© 2007
Asyst Technologies, Incorporated
All rights reserved.
VersaPort 2200
Technical Manual

Table of Contents

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Summary

Disclaimers

Manual Information

Trademarks

Equipment Modification

Training and Languages

Warranty

Reader Comments

Revision History

Acronyms

Chapter 2: Theory of Operation

Operating Sequence

Describes the step-by-step process for VersaPort operation, starting from the Home position.

Staging Sequence

Details the sequence of events for positioning a cassette for wafer transfer.

Self Test

Explains how to perform and interpret the VersaPort's self-test diagnostics.

VersaPort Components

Lists and describes the main mechanical and electronic parts of the VersaPort.

Mechanical

Describes the mechanical interface, lead screw, and wafer seating mechanisms.

Port Door

Details the fixed and shuttle versions of the port door and its features.

Electronics

Provides an overview of the central processing unit and interface boards.

Electrical Power

Explains the power input, voltage monitoring, and power distribution.

Quad-Serial I;O

Describes the universal asynchronous receiver transmitter for serial communication.

Sensors

Details the optical sensors used for wafer and slot detection.

Motor Controls

Lists the motors used for various functions like elevator, latch, and shuttle.

Chapter 3: Diagnostics and Troubleshooting

Overview

Introduces the chapter's focus on fault isolation and troubleshooting steps.

Using Indexer Simulator (ISIM) Software

Provides instructions on using the ISIM software for diagnostics and configuration.

Problem Identification

Offers guidance on identifying issues based on system indications and alarms.

Self-Test

Details the procedure for running the self-test to check system health.

Error Types

Explains the classification of errors as recoverable or non-recoverable.

Preface

Introduction

Describes the VersaPort product line covered in the manual.

Core Products

Details the standard and shuttle versions of the VersaPort.

Options

Lists optional features available for the VersaPort.

About this Manual

Explains the organization and content of each chapter and appendix.

Conventions

Defines keyboard and text conventions used throughout the manual.

Chapter 1: Safety

General Safety Identifiers

Explains the meaning of danger, warning, and caution symbols used in the manual.

Responsibility

Outlines the customer's responsibility for complying with regulations.

ESD;EMI Precautions

Provides instructions for electrostatic discharge and electromagnetic interference prevention.

EMO & Electrical Power

Details how electrical power is supplied and controlled via the EMO switch.

Equipment Lockout;Tagout Procedure

Describes the safety steps for locking out equipment during service.

Laser Safety

Highlights hazards and precautions related to the VersaPort's laser system.

Seismic

Refers to compliance with seismic requirements for installation.

Pinch Points

Identifies potential pinch hazards and their locations.

Labeling

Describes the various labels and their locations on the VersaPort.

Chapter 4: Service

Safety Requirements

Emphasizes the importance of safety information before performing any service.

General Safety

Provides general safety guidelines for personnel working with the equipment.

Electrical Safety

Outlines precautions related to electrical hazards during service.

Mechanical Safety

Details safety measures concerning mechanical hazards and moving parts.

Chemical Safety

Advises on safe handling of chemicals and ventilation.

Tool Requirements

Lists tools needed for service tasks and how to obtain special tools.

Notes on Removing and Replacing VersaPort

Provides considerations for removing and reinstalling the VersaPort.

Preventive Service Procedures

Outlines routine maintenance tasks to ensure system performance.

Calibration;Alignment Procedures

Details procedures for calibrating and aligning system components.

Corrective Service Procedures

Lists procedures for replacing failed or malfunctioning components.

Appendix A: ISIM

Indexer Simulator (ISIM) Menu List

A list of menus and functions available within the ISIM software.

Appendix B: Communications Software

Introduction

Introduces the chapter on communication methods with the host system.

SECS Communication

Details the SECS communication protocol, guidelines, and message formats.

ASCII Serial Text Interface

Explains the ASCII protocol for communication when SECS is not supported.

Parallel Communication

Describes parallel communication methods and control signals.

Appendix C: Material Safety Data Sheets

Appendix D: Wiring Diagrams and Drawings

VersaPort Wiring Diagrams and Drawings

Lists available wiring diagrams and assemblies with their corresponding page numbers.

Asyst Technologies VersaPort 2200 Specifications

General IconGeneral
CategoryIndustrial Equipment
ManufacturerAsyst Technologies
ModelVersaPort 2200
Wafer Size200mm
InterfaceSECS/GEM