2-46 2006 Buell Lightning: Chassis
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FRONT FORK 2.16
GENERAL
The XR12Scg model utilizes a 41mm fork assembly while all
other models have changed to the 43mm fork assembly. The
front fork consists of two telescoping outer tube/inner slider
assemblies. Each assembly has an internal compression
spring which supports the forward weight of the vehicle and
rider. The compression spring extends and retracts to cush-
ion the ride over rough or irregular road surfaces. An oil filled
damping mechanism controls the telescoping action of each
tube/slider assembly.
See 1.11 SUSPENSION DAMPING ADJUSTMENTS for
more information.
REMOVAL
1. Remove front fender. See 2.34 FENDERS.
2. Remove front wheel. See 2.5 FRONT WHEEL.
3. Remove caliper mounting fasteners. See 2.12 FRONT
BRAKE CALIPER.
4. See Figure 2-63. Loosen upper and lower fork clamp
pinch fasteners (1, 4).
5. See Figure 2-64. Remove fork from upper fork clamp and
slide the stopper ring up and over the top of the fork.
6. See Figure 2-63. Remove fork from lower fork clamp (3).
7. Repeat 4 through 6 on opposite side.
Figure 2-63. Upper and Lower Fork Clamp Assembly
b1136a2x
1. Screw, pinch fastener
2. Steering stem pinch fastener
3. Triple clamp, upper
4. Triple clamp assembly, lower
5. Screw, pinch fastener
3
1
4
5
2
Figure 2-64. Stopper Ring
b0992x2x
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