2006 Buell Lightning: Electrical 7-75
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INTERACTIVE EXHAUST ACTUATOR HARNESS 7.25
REMOVAL
1. Remove seat. See 2.43 SEAT.
2. Remove four fasteners, nylon washers and intake cover
assembly. See 2.37 INTAKE COVER ASSEMBLY.
3. See Figure 7-96. Remove negative battery cable (3) from
battery. See 7.11 BATTERY.
4. Remove the cooling fan. See 4.38 COOLING FAN.
5. Remove the fuel block from the battery tray to access the
actuator ground actuator harness connector [165].
6. Remove the exhaust actuator ground (4).
7. See Figure 7-96. Separate exhaust actuator harness
connector [165] at main harness.
8. Pull actuator harness through frame.
9. Disconnect connector [161B] from actuator.
10. See Figure 7-97. If removing actuator:
a. Add free play to interactive exhaust cable (4), loosen
jam nut and remove cable from bracket. See 7.6
INTERACTIVE EXHAUST SYSTEM (XB12 MOD-
ELS).
b. Remove interactive exhaust cable from cable wheel.
c. Remove actuator.
Figure 7-96. Harness and Cable Routing (XB12 Models)
Figure 7-97. Exhaust Actuator (XB12 Models)
1. ICM connector [10]
2. ICM connector [11]
3. Negative battery cable
4. Battery and actuator ground
5. Active muffler connector [164]
12154a
2
1
3
4
5
1. Interactive exhaust cable
2. Actuator connector [161B]
3. Interactive exhaust cable wheel
1
2
3
12049
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