2006 Buell Lightning: Chassis 2-75
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HEADLIGHT ASSEMBLY AND SUPPORT BRACKET 2.27
REMOVAL
1. Remove seat. See 2.43 SEAT.
11WARNING1WARNING
To prevent accidental vehicle start-up, which could
cause death or serious injury, disconnect negative (-)
battery cable before proceeding. (00048a)
2. Disconnect battery by unthreading fastener removing
negative cable (black) from battery first. See 1.4 BAT-
TERY MAINTENANCE.
3. Remove windscreen. See 2.42 WINDSCREEN.
4. See Figure 2-105. Disconnect horn connectors [122]
(11) and remove horn fastener (4) and horn (1).
NOTE
Horn bracket (3) should remain attached to headlight support
bracket.
5. Disconnect headlight connector [38] (5).
6. Remove female connector from headlight support
bracket by sliding connector upward and off of attach-
ment clip.
7. Remove headlight assembly.
a. Remove both upper headlight mounting fasteners
(6).
b. Remove lower fastener (not shown).
c. Remove headlight assembly (7) from headlight sup-
port bracket (9).
8. Remove remaining two fasteners (8) securing headlight
support bracket to left and right front modules (10).
9. Remove headlight support bracket (9) by sliding the left
side of the bracket (on right side of vehicle) up, back and
then out.
NOTE
The horn bracket should be attached to the headlight support
bracket and should be removed as needed.
Figure 2-105. Electrical Connectors Behind Windscreen
1. Horn
2. Horn connectors [122]
3. Horn bracket
4. Horn fastener
5. Headlight connector [38]
6. Fasteners (2), upper headlight mounting
7. Headlight assembly
8. Fasteners (2), headlight support bracket
9. Headlight support bracket
10. Left and right front modules
9
8
3
10
12155
1
6
2
4
5
7
7
8
10
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