2006 Buell Lightning: Maintenance 1-15
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BRAKE SYSTEM MAINTENANCE 1.6
GENERAL
Check brake fluid level and condition:
● When storing or removing the motorcycle for the season:
Replace D.O.T. 4 BRAKE FLUID.
● Every 2 years:
Front brake hand lever and rear brake foot pedal must have a
firm feel when brakes are applied. If not, bleed system as
described.
Inspect front and rear brake lines and replace as required.
● Every 4 years:
Inspect caliper and master cylinder seals and replace as
required.
● Every 2 years:
If determining probable causes of poor brake operation, refer
to Table 1-6.
BLEEDING BRAKES
1WARNING1WARNING
Direct contact of D.O.T. 4 brake fluid with eyes can cause
irritation. Avoid eye contact. In case of eye contact flush
with large amounts of water and get medical attention.
Swallowing large amounts of D.O.T. 4 brake fluid can
cause digestive discomfort. If swallowed, obtain medical
attention. Use in well ventilated area. KEEP OUT OF
REACH OF CHILDREN. (00240a)
1WARNING1WARNING
Never mix D.O.T. 4 with other brake fluids (such as D.O.T.
5). Use only D.O.T. 4 brake fluid in motorcycles that spec-
ify D.O.T. 4 fluid on the reservoir cap. Mixing different
types of fluid may adversely affect braking ability and
lead to brake failure which could result in death or seri-
ous injury.
1WARNING1WARNING
Use only fresh, uncontaminated D.O.T. 4 fluid. Cans of
fluid that have been opened may have been contami-
nated by moisture in the air or dirt. Use of contaminated
brake fluid may adversely affect braking ability and lead
to brake failure which could result in death or serious
injury
Use only new copper crush banjo washers (See Parts
Catalog for Part No.) with D.O.T. 4 brake fluid. Earlier sil-
ver banjo washers are not compatible with D.O.T. 4 fluid
and will not seal properly over time. Failure to comply
may adversely affect braking ability and lead to brake
failure which could result in death or serious injury.
1WARNING1WARNING
Use denatured alcohol to clean brake system compo-
nents. Do not use mineral-based solvents (such as gaso-
line or paint thinner), which will deteriorate rubber parts
even after assembly. Deterioration of these components
can cause brake failure, which could result in death or
serious injury. (00291a)
After repairing the brake system, test brakes at low
speed. If brakes are not operating properly, testing at
high speeds can cause loss of control, which could
result in death or serious injury. (00289a)
CAUTION
D.O.T. 4 brake fluid will damage painted and molded-in
color surfaces it comes in contact with. Always use cau-
tion and protect surfaces from spills whenever brake
work is performed. Failure to comply can result in cos-
metic damage. (00239a)
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