2006 Buell Lightning: Drive/Transmission 6-29
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TRANSMISSION DISASSEMBLY 6.9
GENERAL
TRANSMISSION REMOVAL FROM
LEFT CRANKCASE
NOTE
See Figure 6-55. Shifter design allows for one common part
number for both countershaft shifter forks. As the transmis-
sion runs, each shifter fork develops a certain wear pattern
with its mating parts. For this reason, it is important that each
shifter fork be reinstalled in its original location.
1. See Figure 6-56. Remove shifter fork shafts by inserting
a small flat punch in the slots and tapping on the end of
each shaft until it falls free.
NOTE
Carefully tap on alternate sides of the shaft using the pro-
vided slots.
2. See Figure 6-57. Remove shifter drum (1) and shifter
forks (2). Mark each shifter fork as it is removed, so it can
be reinstalled in the same location.
PART NO. SPECIALTY TOOL
B-43985-1 Transmission remover
J-5586 Retaining ring pliers
Figure 6-55. Shifter Forks, Drum and Shafts
11495
Countershaft
Mainshaft
Left
12-3
4-5
Right
Figure 6-56. Slots For Removing Shifter Fork Shafts
Figure 6-57. Transmission Assembly
11349
1. Shifter drum
2. Shifter fork (3)
3. Mainshaft
4. Mainshaft 2nd gear
5. Countershaft
1
2
2
3
4
5
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