2006 Buell Lightning: Chassis 2-69
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DEFLECTORS/HANDLEBARS (XB9SX) 2.24
REMOVAL/DISASSEMBLY
1. Remove fasteners (2) from clutch and brake pivot shafts
(3 & 6) and pivot shaft risers (4).
2. Unsnap deflectors (1) from handlebar end caps (7).
3. Lift deflectors off of the pivot shafts (3, 6) and pivot shaft
risers (4).
4. Remove pivot shaft riser (4) and jam nut (5) and remove
both pivot shafts (3, 6).
5. Remove front brake/clutch lever assemblies from hand
lever pivot.
ASSEMBLY/INSTALLATION
1. Install brake and clutch levers with pivot shafts (3, 6).
See 2.25 CLUTCH CONTROL/CABLE and 2.10 FRONT
BRAKE MASTER CYLINDER AND HAND LEVER for
procedure details.
2. Install jam nuts (5) and tighten to 39-48
in-lbs
(4.4-5.4
Nm).
3. Install pivot shaft risers (4) and tighten to 43-49
in-lbs
(4.8-5.5 Nm).
4. Spread deflectors (1) and place over the pivot shaft and
riser ends.
5. Snap deflectors onto handlebar end caps (7).
6. Install deflector fasteners (2) and tighten to 24-36
in-lbs
(2.7-4 Nm).
Figure 2-95. Deflectors
2
2
2
1. Deflectors
2. Deflector fasteners (4)
3. Clutch pivot shaft
4. Pivot shaft riser
5. Pivot shaft jam nut
6. Brake pivot shaft
7. Handlebar end cap
7
1
1
3
6
4
b1170x2x
4
5
5
2
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