3-30 2006 Buell Lightning: Engine
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ENGINE INSTALLATION 3.5
ASSEMBLY
Engine Prep for Re-installation
NOTE
Install components that were removed from engine as were
necessary for service prior to installing engine in frame.
1. See Figure 3-34. Install rear isolator assembly by install-
ing the two rear fasteners first and then the two forward
fasteners (re-install with new fasteners). Tighten to 25-27
ft-lbs (33.9-36.6 Nm).
2. Install the following items on the engine assembly as
required:
a. Shifter assembly.
b. See Figure 3-35. Center tie bar mount 25-27 ft-lbs
(33.9-36.6 Nm).
NOTE
Hand thread pivot shaft into crankcase prior to installing the
threaded insert. Remove pivot shaft after installing the
threaded insert.
c. See Figure 3-36. Apply LOCTITE 242 (blue) and
install swingarm pivot shaft pinch bolt threaded
insert.
d. See Figure 3-37. Aluminum bushings from front
exhaust mount.
e. Wire guard under the sprocket cover.
Figure 3-34. Rear Isolator and Mounting Hardware
Figure 3-35. Center Tie Bar Mount
8723a
8725
Figure 3-36. Threaded Insert
Figure 3-37. Front Exhaust Mount Bushings (2 piece)
8770
a.
8729
Left Side
Right Side
8718
8727
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