6-2 2006 Buell Lightning: Drive/Transmission
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TORQUE VALUES
Table 6-5. Wet Clutch Multiple Disc-maximum Allowable Warpage
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
Friction plate (fiber) N/A 0.0059 in. (0.150 mm)
Steel plate N/A 0.0059 in. (0.150 mm)
ITEM TORQUE NOTES
Axle pinch fastener, rear 40-45 ft-lbs 54-61 Nm page 6-55
Axle, rear Special procedure, ANTI-SEIZE, page 6-24, 6-55
Chin fairing fasteners 36-48
in-lbs
4-5 Nm page 6-24
Clutch inspection cover fasteners 84-108
in-lbs
9.5-12.2 Nm Tighten in a crosswise pattern, page 6-6, 6-8
Clutch mainshaft nut 70-80 ft-lbs 94.9-108.5 Nm LOCTITE 262 (red), left hand threads, page 6-20
Countershaft retaining screw 33-37 ft-lbs 44.8-50 Nm LOCTITE 262 (red), page 6-52
Crankcase 5/16 in. fasteners 15-19 ft-lbs 20.3-25 Nm LOCTITE 262 (red), page 6-49
Engine sprocket nut 240-260 ft-lbs 325.4-352.5 Nm
Apply LOCTITE 272 (red) onto threads of sprocket
shaft, page 6-19
Idler pulley wheel fastener 20-23 ft-lbs 27.1-31.2 Nm page 6-24
Magnetic drain plug 14-30 ft-lbs 19-40.7 Nm metric, page 6-5
Negative battery cable at battery
terminal
72-96
in-lbs
8-11 Nm page 6-6, 6-8
Neutral indicator switch 60-84
in-lbs
6.7-9.5 Nm page 6-49
Primary cover fasteners 100-120
in-lbs
11.3-13.5 Nm Follow torque sequence, page 6-5
Rear axle Special procedure, ANTI-SEIZE, page 6-24
Shift lever pinch screw 48-60
in-lbs
5.4-6.8 Nm LOCTITE 272 (red), Page 6-6
Shift linkage fasteners 36-60
in-lbs
4-6.8 Nm page 6-6
Shift pedal flange head bolt 22-24 ft-lbs 30-32.5 Nm page 6-6
Transmission sprocket nut
Special procedure, LOCTITE 262 (red), left hand
threads, special torque turn method, page 6-54
Transmission sprocket screws 90-110
in-lbs
10.2-12.4 Nm Replace after 3 removals, page 6-54
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