2006 Buell Lightning: Electrical 7-21
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REMOVAL
1. Remove seat. See 2.43 SEAT.
1WARNING1WARNING
To prevent accidental vehicle start-up, which could
cause death or serious injury, disconnect negative (-)
battery cable before proceeding. (00048a)
2. Disconnect negative battery cable.
3. Remove chin fairing. See 2.36 CHIN FAIRING.
4. Remove front sprocket cover. See 2.33 SPROCKET
COVER.
5. Remove intake cover assembly. See 4.44 AIR CLEANER
ASSEMBLY.
[
6. See Figure 7-23. Remove fuel vent tube (3) from fuel cell
vent and groove on top of air cleaner cover (2).
7. Disconnect harness connector [161B] from actuator (5).
8. Add freeplay to interactive exhaust cable (6), loosen jam
nut and remove cable from bracket on actuator (5).
9. Remove interactive exhaust cable from cable wheel on
actuator.
10. Remove actuator.
11. Remove tree fastener securing interactive exhaust cable
to inside of muffler bracket on right side.
NOTE
It is necessary to remove interactive exhaust cable from muf-
fler with muffler only partially removed.
12. Loosen jam nut and remove interactive exhaust cable
from bracket on muffler.
13. Remove interactive exhaust cable from cable wheel on
muffler.
NOTE
To replace interactive cable on vehicle it will be necessary to
use hose assembly (Part No. HS0020.02A8) to aid in removal
and installation.
14. Remove interactive cable from vehicle.
a. Slip end of hose over upper end of cable and attach
with tape.
b. Gently pull cable assembly down and out.
c. Remove hose from interactive cable assembly.
15. Remove muffler. See 2.31 EXHAUST SYSTEM.
Figure 7-23. Air Cleaner Cover, Fuel Vent Tube and Fuel
Vapor Valve (XB12 solid color models)
1. Air cleaner assembly cover
2. Fuel vent tube
3. Fuel cell vent
1
2
3
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