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2006LIGHTNING MODELS
Buell 2006LIGHTNING MODELS User Manual
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637
Table of Contents
Index to Wiring Diagrams B.5
28
Amp Multilock Electrical Connectors
13
Electrical Connectors
26
Table of Contents
28
Main Harness
29
Engine Management Circuit
31
Lighting Circuit
33
Horn and Instruments Circuit
35
Starting Circuit
37
Charging Circuits
39
Component Circuits
41
Maintenance 1
67
General
69
Repair and Replacement Procedures
70
Hardware and Threaded Parts
70
Lip Type Seals
70
Instruments and Gauges
70
Part Replacement
70
Part Protection
71
Cleaning Process
71
Rust or Corrosion Removal
71
Tool Safety
71
Air Tools
71
Ratchets and Handles
71
Storage Units
72
Fuel and Oil
73
Maintenance Schedule
74
Battery Maintenance
77
Cleaning and Inspection
78
Engine Lubrication System
80
Brake System Maintenance
83
Bleeding Front Brake
85
Bleeding Rear Brake
86
Brake Pad Replacement
89
Tires and Wheels
91
Clutch
92
Drive Belt
95
Primary Chain
99
Suspension Damping Adjustments
101
Steering Head Bearings
106
Spark Plugs
107
Air Cleaner Filter
109
Throttle Cable and Idle Speed Adjustment
111
Interactive Exhaust Cable (XB12 Models)
112
Ignition Timing
114
Headlights
116
Throttle Position Sensor (TPS)
118
Storage
119
Troubleshooting
120
Electrical System
121
Chassis 2
125
Specifications
127
Torque Values
128
Tire Specifications
131
Vehicle Identification Number
132
Wheels
134
Front Wheel
137
Bearing Installation
140
Rear Wheel
144
Checking Cast Rim Runout
148
Tires
149
Wheel Balancing
152
Brake Pedal
153
Front Brake Master Cylinder and Hand Lever 2.10
154
Front Master Cylinder
156
Front Brake Line
158
Front Brake Caliper
160
Rear Brake Master Cylinder
163
Rear Brake Line
167
Rear Brake Caliper
169
Front Fork
172
Fork Assembly
177
Fork Clamps, Upper and Lower
181
Steering Head Bearings
183
Swingarm and Brace
186
Front and Rear Isolator
190
Frame
191
Rear Shock Absorber
192
Throttle Control
194
Deflectors/Handlebars (XB9SX)
195
Clutch Control/Cable
196
Headlight Assembly with Grille (XB9SX)
200
Headlight Assembly and Support Bracket
201
Front Modules
204
Handlebars
206
Mirrors
208
Exhaust System
209
Footpeg, Heel Guard and Mount
212
Sprocket Cover
214
Fenders
215
Front Fender
215
Rear Fender
215
Belt Guards
216
Chin Fairing
217
Intake Cover Assembly
218
Air Scoops
219
Left Tail Section and Battery Pan
220
Center Tail Section
224
Right Tail Section
225
Windscreen
227
Seat
228
Seat Lock
229
Sidestand
231
Diagnosing Smoking Engine or High Oil Consumption
241
Engine Rotation for Service
242
Stripping Motorcycle for Engine Service
253
Engine Installation
264
Cylinder Head
278
Valve Guides
284
Valve Springs
284
Cylinder Head Installation
293
Cylinder and Piston
296
Deglazing Cylinder
299
Lubrication System
305
Checking and Adding Oil
305
Winter Lubrication
305
Oil Line Fittings
307
Oil Cooler
309
Oil Pressure Indicator Switch
311
Crankcase Breathing System
312
Oiling System
314
Oil Pump
315
Oil Filter Mount
318
Hydraulic Lifters
319
Gearcase Cover and Cam Gears
321
Fuel System 4
341
Fuel System
343
Specifications
343
Dynamic Digital Fuel Injection
345
Diagnostic Introduction
347
System Problems
347
Checking for Trouble Codes
348
Check Engine Lamp Diagnostics
350
Breakout Box
352
Wiggle Test
353
Initial Diagnostic Check
354
General Information
354
Check Engine Lamp Not Illuminated at Key on 4.9
359
Check Engine Lamp on Continuously
362
Engine Cranks but will Not Start
365
No ECM Power
371
Fuel Pressure Test
374
Idle Speed Control
379
Misfire
380
Trouble Code 11 (TP Sensor)
385
Trouble Code 14
389
Trouble Code 16
394
Trouble Code 21
398
Battery Voltage
402
Trouble Codes 23 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.23 Trouble Codes 24 and
409
Trouble Code 33
416
Trouble Code 35
419
Trouble Code 36
422
Trouble Code 44
426
Trouble Codes 52, 53, 54 and 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29 Trouble Code 56
430
Electronic Control Module
435
Cam Position Sensor and Rotor
437
Ignition Coil
441
Oxygen Sensor
443
Engine Temperature Sensor
444
Bank Angle Sensor
445
Intake Air Temperature Sensor
446
Throttle Position Sensor
447
Cooling Fan
448
Fuel Pump
449
Fuel Tank Vent Valve
457
Fuel Cap Retaining Ring
458
Throttle Body
459
Fuel Injectors
461
Intake Leak Test
464
Air Cleaner Assembly
466
Electric Starter System
476
Wiring Diagrams
476
Starter Relay
476
Starting System Diagnosis
478
Starter Activation Circuits
482
Starter System Testing
485
Clutch Release Mechanism
505
Drive Belt System
519
Inspection and Cleaning
519
Drive Belt Installation
521
Case Disassembly for Transmission Removal
524
Transmission Disassembly
527
Transmission Assembly
533
Transmission Right Case Bearings
543
Transmission Left Case Bearings
544
Transmission Installation
545
Shifter Shaft
549
Transmission Sprocket
551
Ignition System
559
Spark Plug Cables
566
Charging System
579
Voltage Regulator
579
Battery Cables
589
Battery Testing
592
Voltmeter Test
592
Disconnection and Removal
593
Safety Precautions
594
Tail Lamp
601
License Plate Lamp Assembly
602
Turn Signals
603
Turn Signal Flasher
606
Handlebar Switches
607
Speedometer Performance Check
613
Neutral Indicator Switch
620
Main Wire Harness
622
Interactive Exhaust Actuator Harness
631
Sprocket Cover Wiring
633
5
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Buell 2006LIGHTNING MODELS Specifications
General
Brand
Buell
Model
2006LIGHTNING MODELS
Category
Motorcycle
Language
English
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