EasyManua.ls Logo

CIM PRO COMBI 1000 - User Manual

CIM PRO COMBI 1000
113 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
COMBI 1000
PRO SERIES
REV. 01.2015
Serial No. Anno/Year

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the CIM PRO COMBI 1000 and is the answer not in the manual?

Summary

0 INTRODUCTION

1.1 USE OF THIS MANUAL

Instructions for putting into service, using, and maintaining the machine.

1 GENERAL DESCRIPTION

1.1 GENERAL DESCRIPTION

Overview of the C1000 PRO automatic personalization system.

1.2 PRODUCTION CYCLE

Phases of the C1000 PRO machine production cycle.

1.3 LOADING AND ENCODING UNIT

Description of the loading unit for card handling and encoding.

1.4 FLIP-OVER

Device enabling card rotation for double-sided printing.

1.5 THERMOGRAPHIC PRINTER

Unit for thermic transfer printing of logos and images.

1.6 EMBOSSING UNIT

Unit for embossing or indenting characters on cards.

1.7 INFILLER

Device for inking indented characters with coloured ribbon.

1.8 TIPPER

Device that inks embossed characters using a hot silicon blanket.

1.9 UNLOADING UNIT

Unit for extracting and stacking produced cards.

1.10 ELECTRICAL AND TECHNICAL SPECIFICATIONS

Power supply, absorbed power, fuses, logic, and interfaces.

1.11 EQUIPMENT CLASSIFICATION AND STANDARD REFERENCE

Category, IP protection, and relevant standards.

1.12 PHYSICAL ENVIRONMENT AND OPERATING CONDITIONS

Operating temperature, humidity, altitude, and storage conditions.

1.13 DIMENSIONS AND WEIGHT

Physical dimensions and weight of the machine.

1.14 PRODUCTION CAPACITY

Card dimensions, printing area, and capacity details.

1.15 POSITIONING THE MACHINE

Guidelines for machine placement and environment.

1.16 GENERAL SAFETIES

Safety requirements, warnings, and precautions.

1.17 RESIDUAL RISKS AND DANGEROUS AREAS

Identification of potential hazards and safety measures.

1.18 SERVICE MODE FUNCTIONING

Operating the machine with safety guards deactivated.

1.19 SAFETY GUARDS FUNCTIONAL CHECK

Procedure to verify the correct functioning of safety guards.

1.20 DECLARATION OF CONFORMITY

CE conformity declaration and reference standards.

1.21 DIRECTIVE WEEE

Declaration regarding Waste Electrical and Electronic Equipment.

2 UNPACKING

2.1 UNPACKING

Procedure for safely removing the machine from its packaging.

3 INSTALLATION

3.1 ACCESSORIES SUPPLIED

List of included accessories with the printer.

3.2 OPTIONAL ACCESSORIES

Details on optional accessories like Linkware, Chip, SDK.

3.3 ELECTRICAL CONNECTIONS C1000

Description of rear panel sockets for connections.

3.4 PC CONNECTIONS

Information on serial cable and extensions for PC connection.

3.5 ADVISE AND CARE FOR A CORRECT INSTALLATION

Guidance on checking cables, power supply, and earthing.

3.6 CHOOSING THE WORKING PLACE

Guidelines for selecting the machine's working environment.

3.7 START UP

Procedure for switching on the machine and initiating operation.

4 PRODUCING A CARD

4.1 HOW TO PRODUCE A CARD

Steps to prepare for card production: setup, power on, software install.

4.2 MULTICARD SOFTWARE INSTALLATION

Detailed steps for installing the Multicard 2006 software.

4.3 FIRST START UP

Procedure for the initial startup of the Multicard software.

4.4 FIRST JOB

Steps to create a new job using the Wizard.

4.5 ENCODER AND MICROCHIP UNITS CONFIGURATION

Configuration of encoder and microchip units for card processing.

4.6 THERMOGRAPHIC UNIT CONFIGURATION

Configuration of the thermographic unit for printing.

4.7 EMBOSSING UNIT CONFIGURATION

Configuration of the embossing unit for character printing.

4.8 CONFIGURATION OF THE DATA SOURCE

Connecting to external data sources like files or databases.

4.9 JOB PARAMETERS CONFIGURATION

Setting job parameters like card count and data access type.

4.10 CONFIGURATION OF THE CARD PRODUCTION CONTROL

Configuring record printing security and control.

4.11 USER INTERFACE

Overview of the main components of the user interface.

4.12 DRIVER CONFIGURATION

Driver configuration for each processing unit.

4.13 PREPARATION FOR PRODUCTION

Steps for preparing the machine and software for production.

4.14 CARD PRODUCTION

Steps for initiating card production and error handling.

4.15 MACHINE START UP AND PRODUCTION

Starting the machine and handling errors during production.

4.16 MULTICARD TOOLS

Description of various Multicard software tools and functions.

5 RIBBON REPLACEMENT AND ADJUSTMENTS

5.1 INTRODUCTION

Introduction to ribbon replacement and adjustment procedures.

5.2 LOADING UNIT ADJUSTMENT

Procedure to adjust the loading unit for card thickness.

5.3 MANUAL COMMAND KEYPAD

Keypad functions for off-line card handling and maintenance.

5.3.1 Leds

Explanation of the status indicators (LEDs) on the keypad.

5.3.2 Buttons

Functionality of the buttons on the manual command keypad.

5.4 REPLACING THE CLEANING TAPE

Procedure for replacing the adhesive cleaning tape.

5.5 REPLACING THE PRINTING RIBBON

Step-by-step guide for changing the printing ribbon.

5.6 SOSTITUZIONE NASTRO INFILLER

Procedure for replacing the infiller ribbon.

5.7 TIPPER RIBBON COSUMPTION ADJUSTMENT

Adjusting ribbon consumption for the tipper unit.

5.8 TIPPER PRESSURE REGULATION

Regulating the silicon blanket pressure for inking quality.

5.9 TIPPER TEMPERATURE REGULATION

Setting the correct temperature for the tipper unit.

5.10 TIPPER RIBBON REPLACEMENT

Procedure for changing the tipper ribbon.

6 TROUBLESHOOTING

6.1 PROBLEMS AND SOLUTIONS

Table of error codes, messages, and possible solutions.

7 MAINTENANCE

7.1 PLANNED MAINTENANCE

Operations for regular maintenance to ensure machine functioning.

7.2 RECOMMENDED LUBRICANTS

Recommended oils and greases for machine lubrication.

7.3 LOADING UNIT LUBRICATION

Procedure for greasing the card loading tooth.

7.4 TROLLEY TRUCK LUBRICATION

Oiling procedure for the trolley truck and clamp guide.

7.5 CLEANING OF CLAMPING UNIT

Cleaning dust and dirt from the clamp unit.

7.6 CLEANING OF THERMOGRAPHIC UNIT

Manual cleaning procedure for the thermographic unit.

7.7 TIPPER LUBRICATION

Oiling procedure for the embossed cards inking device (Tipper).

8 LINK WARE CONNECTIONS

8.1 LINK WARE CONNECTIONS

Linking machines in line using optional furniture and software.

A MACHINE SET UP

A.1 SET UP PROCEDURE

Procedure for configuring machine parameters via setup routine.

A.2 CONSOLLE

Description of the PRO SERIES machine's front panel console.

A.3 KEYBOARD DESCRIPTION

Description of the keyboard keys and their technical use.

A.4 SETUP PROCEDURE

Accessing and modifying machine parameters through the setup routine.

A.5 GENERAL PROGRAMMING OF THE MACHINE

Structure of the main setup menu for machine programming.

A.6 C1000 CONFIGURATION PARAMETERS

Setting general machine parameters like model, card format, and embossing.

A.7 SERIAL INTERFACE MENU

Setting up the serial communication port parameters.

A.8 C1000 MECHANICAL PARAMETERS

Adjusting mechanical parameters like axis strokes and rotation.

A.9 PROTOCOLS MENU

Customizing communication parameters between machine and PC.

A.10 USER’S PASSWORD

Restricting machine use with a password.

A.11 EMBOSSING WHEEL

Choosing the type of drum for the embossing unit.

A.12 KEYPAD LCD

Enabling or disabling keyboard keys to inhibit functions.

A.13 THERMOGRAFIC SETUP

Settings for the thermographic unit to optimize printing.

A.14 PARAMETERS RESET

Procedure to reset critical parameters to default values.

A.15 PROCESSED CARDS COUNTER

Viewing statistical production data in partial and total counters.

A.16 CARD TESTS

List of test descriptions for various machine functions.

A.17 MECHANICAL SETUP DATA

Data fields for mechanical setup parameters.

CIM PRO COMBI 1000 Specifications

General IconGeneral
Card FeedingAutomatic
Print Resolution300 DPI
Power Supply100-240V AC, 50/60Hz
ConnectivityUSB, Ethernet
Weight9 kg
Humidity20% non-condensing

Related product manuals