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Condair CP3 - User Manual

Condair CP3
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INSTALLATION AND OPERATING INSTRUCTIONS
Electrode Humidifiers
2529291 EN 1401
Condair CP3

Table of Contents

Questions and Answers

Summary

1 Introduction

1.2 Notes on the installation and operating instructions

Provides guidance on the scope, limitations, and intended audience for the installation and operating instructions.

2 For your safety

Qualification of personnel

Specifies that all actions must be performed by well-trained and qualified personnel authorized by the owner.

Intended use

Defines the exclusive purpose of the steam humidifier for air humidification and warns against other applications.

3 Product Overview

3.1 Models overview

Presents a detailed table of available Condair CP3 models, their steam capacities, and unit sizes.

3.2 Identification of the unit

Explains how to find and interpret the unit's identification details on the type plate.

3.3 Steam humidifier construction

Illustrates and labels the various components of the steam humidifier unit.

3.4 Functional description

Explains the operational principles of steam generation, level monitoring, drainage, and control systems.

3.5 Humidification system overview

Provides a diagram showing the main humidifier unit and its connection to accessories like fan units and steam distribution pipes.

3.6 Overview unit interconnection

Illustrates different configurations for single, double, and multiple unit interconnections, including Link Up systems.

3.7 Options

Lists available options for the Condair CP3 units, categorized by function like steam cylinder, RFI, and accessories.

3.7.2 Option details

Provides detailed information on steam cylinder types (exchangeable and cleanable) used in different models.

3.8 Accessories

Details accessories for water, steam, and humidity control, as well as general accessories, by unit model.

3.8.2 Accessory details

Explains the selection criteria for steam distribution pipes and the OptiSorp steam distribution system based on duct dimensions.

3.8.2.3 Fan unit

Describes the fan unit's role in direct room humidification and its dependency on steam capacity and unit type.

3.9 Standard delivery

Lists the items included in the standard delivery package for the Condair CP3 humidifier.

3.10 Storing;Transportation;Packaging

Provides guidelines for storing, transporting, and packaging the humidifier unit safely.

4 Notes for the planning engineer

4.1 Selecting the unit version

Outlines the steps for selecting the appropriate unit version, starting with calculating steam capacity.

4.1.1 Calculating the maximum required steam capacity

Explains the formulas and factors needed to calculate the maximum required steam capacity for humidification.

4.1.2 Selecting the unit

Presents a table to help select the correct Condair CP3 unit based on heating voltage and steam capacity.

4.2 Selecting the options an accessories

Directs the user to chapters 3.7 and 3.8 for selecting options and accessories.

4.3 Selecting the control system

Details different control system options for humidity management.

System 1: Room humidity control

Describes room humidity control for direct humidification and AC systems with recirculated air.

System 2: Room humidity control with continuous limitation of the supply air humidity

Details control for AC systems with supply air, focusing on limiting supply air humidity.

System 3: Supply air humidity control with continuous output limitation

Explains supply air humidity control for situations where room humidity control is impractical.

5 Mounting and installation work

5.1 Important notes for mounting and installation work

Emphasizes qualification of personnel, general notes on regulations, and safety precautions during installation.

5.2 Mounting the unit

Provides procedures and guidelines for mounting the humidifier unit.

5.2.1 Notes on locating the unit

Provides guidelines and a diagram for selecting the proper location and minimum clearances for unit installation.

5.2.2 Mounting the humidifier

Details the step-by-step procedure for physically mounting the humidifier unit to a wall.

5.2.3 Inspecting the installed unit

Lists essential checks to verify that the humidifier has been installed correctly and securely.

5.3 Steam installation

Covers the installation procedures for the steam components of the humidification system.

5.3.1 Overview steam installation

Illustrates the steam installation, showing the humidifier, steam distribution pipes, and fan unit connections.

5.3.2 Positioning and mounting of the steam distribution pipes

Explains how to calculate humidification distance and position steam distribution pipes in ducts.

5.3.3 Installing the steam distributors

Refers to separate instructions for detailed installation of specific steam distribution pipe types.

5.3.4 Positioning and mounting of the fan unit

Provides minimum dimensions for mounting the fan unit above the humidifier for optimal steam distribution.

5.3.5 Installing the steam hose

Gives instructions and diagrams for routing the steam hose, emphasizing length, bend radius, and slope.

5.3.6 Installing the condensate hose

Explains how to route and install the condensate hose, including siphon requirements and minimum slope.

5.4 Water installation

Covers the installation of water supply and drain connections.

5.4.1 Overview water installation

Illustrates the water supply and drain connections for the Condair CP3 humidifier.

5.4.2 Notes on water installation

Covers water supply requirements, water quality, and water drain installation details.

5.4.3 Inspecting the water installation

Provides a checklist to verify the correct installation of water supply and drain components.

5.5 Electric installation

Details the electrical connections and wiring requirements for the humidifier.

5.5.1 Wiring diagram Condair CP3 Basic;Pro

Presents the detailed wiring diagram for the Condair CP3 Basic and Pro models.

5.5.2 Wiring diagram CP3 Pro Link Up systems

Shows the wiring diagram for CP3 Pro systems connected via Link Up systems.

5.5.3 Wiring diagram Option CVI and Option Trafo

Illustrates wiring diagrams for optional CVI and Trafo modules.

5.5.4 Fuses F5 for heating voltage supply

Details the types and ratings of fuses F5 for different heating voltage and capacity configurations.

5.5.5 Inserting the CP3 Card

Explains the procedure for inserting the CP3 Card and verifying its compatibility with the unit.

5.5.6 Notes on electric installation

Provides general notes and precautions for electric installation, including cable routing and supply voltages.

5.5.7 Inspecting the electrical installation

Lists checks to ensure the electrical installation complies with wiring diagrams and local regulations.

6 Operation

6.1 Function of the display and operating elements

Describes the functions of the display, control unit, LEDs, drain key, and unit switch.

6.2 Commissioning

Provides a step-by-step guide for initial unit setup and startup, including safety checks.

6.3 Notes on operation

Provides essential guidelines and considerations for operating the Condair CP3 humidifier.

6.3.1 Remote operating and fault indication

Explains how remote relays indicate unit status such as errors, service needs, and steam demand.

6.3.2 Notes on the operation at ambient temperatures ≤ 0°C

Offers specific operational adjustments for low ambient temperatures, including standby draining settings.

6.3.3 Inspections during operation

Outlines weekly inspection procedures for water, steam, and electric installations to ensure proper function.

6.3.4 Carrying out manual draining

Details the procedure for manually draining the steam cylinder using the unit's interface.

6.4 Taking the unit out of operation

Describes the steps required to safely shut down and prepare the humidifier for removal or storage.

6.5 Overview and operating of the menu

Illustrates the menu structure and explains how to navigate and operate the display and control unit.

Menu overview

Provides a visual representation of the unit's menu hierarchy and navigation options.

6.6 Interrogation functions

Explains how to access and view various operating information and status details.

6.6.1 Interrogation of the operating information in the indication level

Explains how to access various operating displays like standard status, settings, performance data, and drain settings.

6.6.2 Interrogation of unit information

Guides users on how to retrieve detailed unit information such as operating hours, current status, and sensor readings.

6.6.3 Interrogation of the malfunction list

Details how to access and interpret the error history list, showing recent malfunctions and their codes.

6.7 Unit settings

Covers the configuration of various unit parameters and settings.

6.7.1 Launching the unit settings menu

Explains how to access the main settings menu, including password entry and navigating to sub-menus.

6.7.2 Selecting the dialogue language

Describes how to change the unit's display language through the settings menu.

6.7.3 Control settings

Details how to configure control parameters like signal source, timeout, humidity control type, and signal ranges.

6.7.4 Cylinder settings

Explains how to select the cylinder type (disposable or cleanable) and set the cylinder number.

6.7.5 Setting the capacity limitation

Guides on setting a fixed capacity limit or a timer-controlled capacity limit for the humidifier.

6.7.6 Configuring the On;Off timer

Explains how to set up timer-controlled switching of the humidifier on and off.

6.7.7 Activating;Deactivating fault current relay operation

Describes how to configure the unit for operation with or without fault current relay protection.

6.7.8 Setting the operation mode for multiple units

Explains how to set the operation mode (Sequence or Parallel) for sharing demand among multiple units.

6.7.9 Water management settings

Details settings for water conductivity, drain factor, standby draining, and forced draining.

6.7.10 Performing remote relay tests

Guides on testing remote relays to verify their functionality and connection.

6.7.11 Setting the date

Explains how to set the current date on the unit's display.

6.7.12 Setting the time

Explains how to set the current time on the unit's display.

6.7.13 Setting the display contrast

Describes how to adjust the contrast of the unit's display for better readability.

6.8 Modbus settings

Details configuration parameters for Modbus interfaces on the control board and power board, including address, baud rate, and parity.

7 Maintenance

7.1 Important notes on maintenance

Provides essential safety and procedural notes, emphasizing qualified personnel and original spare parts.

7.2 Maintenance list

Outlines maintenance tasks for three stages: first maintenance, cylinder maintenance, and annual maintenance.

7.3 Removing and installing parts for maintenance

Details the procedures for removing and installing various components for maintenance.

7.3.1 Removal and installation of the steam cylinder

Provides detailed steps and diagrams for removing and installing the steam cylinder.

7.3.2 Disassembly and assembly of the cleanable steam cylinder type D...

Details the procedure for disassembling and assembling the cleanable steam cylinder.

7.3.3 Removal and installation of the water cup and the water hoses

Explains how to remove and install the water cup and associated hoses.

7.3.4 Removal and installation of the drain pump

Provides steps for removing and installing the drain pump.

7.3.5 Removal and installation of the inlet valve

Details the procedure for removing and installing the unit's inlet valve.

7.4 Notes on cleaning the unit components

Describes how to clean various unit components, including the steam cylinder, electrodes, and water hoses.

7.5 Notes on cleaning agents

Specifies approved cleaning agents and provides safety warnings for their use.

7.6 Resetting the maintenance indication

Explains how to reset the maintenance indicator after performing maintenance tasks.

8 Troubleshooting

8.1 Malfunction list

Lists system-level faults, their causes, and remedies, categorized by LED indicators and display messages.

8.1.1 System faults

Details system faults related to the CP3 card, unit modules, and communication.

8.1.2 Unit faults

Lists unit-specific faults, their causes, and remedies, including sensor issues and timer errors.

8.2 Resetting the error indication (red LED lights)

Provides instructions on how to reset error indications by cycling power to the unit.

8.3 Notes on fault elimination

Offers general guidance and safety warnings for professionals performing fault elimination on the unit.

8.4 Replacing the backup battery on the control board of the Condair CP3 Pro

Details the procedure for safely replacing the backup battery on the control board, including ESD precautions.

9 Taking out of service;Disposal

9.1 Taking out of service

Outlines the steps for safely taking the humidifier unit out of service.

9.2 Disposal;Recycling

Provides guidance on the proper disposal and recycling of the unit and its components.

10 Product specifications

10.1 Technical data

Presents comprehensive technical specifications, including electrical data, operating conditions, dimensions, and accessories.

10.2 Unit dimensions

Shows dimension drawings for Condair CP3 models 5...15, indicating key measurements in millimeters.

Summary

1 Introduction

1.2 Notes on the installation and operating instructions

Provides guidance on the scope, limitations, and intended audience for the installation and operating instructions.

2 For your safety

Qualification of personnel

Specifies that all actions must be performed by well-trained and qualified personnel authorized by the owner.

Intended use

Defines the exclusive purpose of the steam humidifier for air humidification and warns against other applications.

3 Product Overview

3.1 Models overview

Presents a detailed table of available Condair CP3 models, their steam capacities, and unit sizes.

3.2 Identification of the unit

Explains how to find and interpret the unit's identification details on the type plate.

3.3 Steam humidifier construction

Illustrates and labels the various components of the steam humidifier unit.

3.4 Functional description

Explains the operational principles of steam generation, level monitoring, drainage, and control systems.

3.5 Humidification system overview

Provides a diagram showing the main humidifier unit and its connection to accessories like fan units and steam distribution pipes.

3.6 Overview unit interconnection

Illustrates different configurations for single, double, and multiple unit interconnections, including Link Up systems.

3.7 Options

Lists available options for the Condair CP3 units, categorized by function like steam cylinder, RFI, and accessories.

3.7.2 Option details

Provides detailed information on steam cylinder types (exchangeable and cleanable) used in different models.

3.8 Accessories

Details accessories for water, steam, and humidity control, as well as general accessories, by unit model.

3.8.2 Accessory details

Explains the selection criteria for steam distribution pipes and the OptiSorp steam distribution system based on duct dimensions.

3.8.2.3 Fan unit

Describes the fan unit's role in direct room humidification and its dependency on steam capacity and unit type.

3.9 Standard delivery

Lists the items included in the standard delivery package for the Condair CP3 humidifier.

3.10 Storing;Transportation;Packaging

Provides guidelines for storing, transporting, and packaging the humidifier unit safely.

4 Notes for the planning engineer

4.1 Selecting the unit version

Outlines the steps for selecting the appropriate unit version, starting with calculating steam capacity.

4.1.1 Calculating the maximum required steam capacity

Explains the formulas and factors needed to calculate the maximum required steam capacity for humidification.

4.1.2 Selecting the unit

Presents a table to help select the correct Condair CP3 unit based on heating voltage and steam capacity.

4.2 Selecting the options an accessories

Directs the user to chapters 3.7 and 3.8 for selecting options and accessories.

4.3 Selecting the control system

Details different control system options for humidity management.

System 1: Room humidity control

Describes room humidity control for direct humidification and AC systems with recirculated air.

System 2: Room humidity control with continuous limitation of the supply air humidity

Details control for AC systems with supply air, focusing on limiting supply air humidity.

System 3: Supply air humidity control with continuous output limitation

Explains supply air humidity control for situations where room humidity control is impractical.

5 Mounting and installation work

5.1 Important notes for mounting and installation work

Emphasizes qualification of personnel, general notes on regulations, and safety precautions during installation.

5.2 Mounting the unit

Provides procedures and guidelines for mounting the humidifier unit.

5.2.1 Notes on locating the unit

Provides guidelines and a diagram for selecting the proper location and minimum clearances for unit installation.

5.2.2 Mounting the humidifier

Details the step-by-step procedure for physically mounting the humidifier unit to a wall.

5.2.3 Inspecting the installed unit

Lists essential checks to verify that the humidifier has been installed correctly and securely.

5.3 Steam installation

Covers the installation procedures for the steam components of the humidification system.

5.3.1 Overview steam installation

Illustrates the steam installation, showing the humidifier, steam distribution pipes, and fan unit connections.

5.3.2 Positioning and mounting of the steam distribution pipes

Explains how to calculate humidification distance and position steam distribution pipes in ducts.

5.3.3 Installing the steam distributors

Refers to separate instructions for detailed installation of specific steam distribution pipe types.

5.3.4 Positioning and mounting of the fan unit

Provides minimum dimensions for mounting the fan unit above the humidifier for optimal steam distribution.

5.3.5 Installing the steam hose

Gives instructions and diagrams for routing the steam hose, emphasizing length, bend radius, and slope.

5.3.6 Installing the condensate hose

Explains how to route and install the condensate hose, including siphon requirements and minimum slope.

5.4 Water installation

Covers the installation of water supply and drain connections.

5.4.1 Overview water installation

Illustrates the water supply and drain connections for the Condair CP3 humidifier.

5.4.2 Notes on water installation

Covers water supply requirements, water quality, and water drain installation details.

5.4.3 Inspecting the water installation

Provides a checklist to verify the correct installation of water supply and drain components.

5.5 Electric installation

Details the electrical connections and wiring requirements for the humidifier.

5.5.1 Wiring diagram Condair CP3 Basic;Pro

Presents the detailed wiring diagram for the Condair CP3 Basic and Pro models.

5.5.2 Wiring diagram CP3 Pro Link Up systems

Shows the wiring diagram for CP3 Pro systems connected via Link Up systems.

5.5.3 Wiring diagram Option CVI and Option Trafo

Illustrates wiring diagrams for optional CVI and Trafo modules.

5.5.4 Fuses F5 for heating voltage supply

Details the types and ratings of fuses F5 for different heating voltage and capacity configurations.

5.5.5 Inserting the CP3 Card

Explains the procedure for inserting the CP3 Card and verifying its compatibility with the unit.

5.5.6 Notes on electric installation

Provides general notes and precautions for electric installation, including cable routing and supply voltages.

5.5.7 Inspecting the electrical installation

Lists checks to ensure the electrical installation complies with wiring diagrams and local regulations.

6 Operation

6.1 Function of the display and operating elements

Describes the functions of the display, control unit, LEDs, drain key, and unit switch.

6.2 Commissioning

Provides a step-by-step guide for initial unit setup and startup, including safety checks.

6.3 Notes on operation

Provides essential guidelines and considerations for operating the Condair CP3 humidifier.

6.3.1 Remote operating and fault indication

Explains how remote relays indicate unit status such as errors, service needs, and steam demand.

6.3.2 Notes on the operation at ambient temperatures ≤ 0°C

Offers specific operational adjustments for low ambient temperatures, including standby draining settings.

6.3.3 Inspections during operation

Outlines weekly inspection procedures for water, steam, and electric installations to ensure proper function.

6.3.4 Carrying out manual draining

Details the procedure for manually draining the steam cylinder using the unit's interface.

6.4 Taking the unit out of operation

Describes the steps required to safely shut down and prepare the humidifier for removal or storage.

6.5 Overview and operating of the menu

Illustrates the menu structure and explains how to navigate and operate the display and control unit.

Menu overview

Provides a visual representation of the unit's menu hierarchy and navigation options.

6.6 Interrogation functions

Explains how to access and view various operating information and status details.

6.6.1 Interrogation of the operating information in the indication level

Explains how to access various operating displays like standard status, settings, performance data, and drain settings.

6.6.2 Interrogation of unit information

Guides users on how to retrieve detailed unit information such as operating hours, current status, and sensor readings.

6.6.3 Interrogation of the malfunction list

Details how to access and interpret the error history list, showing recent malfunctions and their codes.

6.7 Unit settings

Covers the configuration of various unit parameters and settings.

6.7.1 Launching the unit settings menu

Explains how to access the main settings menu, including password entry and navigating to sub-menus.

6.7.2 Selecting the dialogue language

Describes how to change the unit's display language through the settings menu.

6.7.3 Control settings

Details how to configure control parameters like signal source, timeout, humidity control type, and signal ranges.

6.7.4 Cylinder settings

Explains how to select the cylinder type (disposable or cleanable) and set the cylinder number.

6.7.5 Setting the capacity limitation

Guides on setting a fixed capacity limit or a timer-controlled capacity limit for the humidifier.

6.7.6 Configuring the On;Off timer

Explains how to set up timer-controlled switching of the humidifier on and off.

6.7.7 Activating;Deactivating fault current relay operation

Describes how to configure the unit for operation with or without fault current relay protection.

6.7.8 Setting the operation mode for multiple units

Explains how to set the operation mode (Sequence or Parallel) for sharing demand among multiple units.

6.7.9 Water management settings

Details settings for water conductivity, drain factor, standby draining, and forced draining.

6.7.10 Performing remote relay tests

Guides on testing remote relays to verify their functionality and connection.

6.7.11 Setting the date

Explains how to set the current date on the unit's display.

6.7.12 Setting the time

Explains how to set the current time on the unit's display.

6.7.13 Setting the display contrast

Describes how to adjust the contrast of the unit's display for better readability.

6.8 Modbus settings

Details configuration parameters for Modbus interfaces on the control board and power board, including address, baud rate, and parity.

7 Maintenance

7.1 Important notes on maintenance

Provides essential safety and procedural notes, emphasizing qualified personnel and original spare parts.

7.2 Maintenance list

Outlines maintenance tasks for three stages: first maintenance, cylinder maintenance, and annual maintenance.

7.3 Removing and installing parts for maintenance

Details the procedures for removing and installing various components for maintenance.

7.3.1 Removal and installation of the steam cylinder

Provides detailed steps and diagrams for removing and installing the steam cylinder.

7.3.2 Disassembly and assembly of the cleanable steam cylinder type D...

Details the procedure for disassembling and assembling the cleanable steam cylinder.

7.3.3 Removal and installation of the water cup and the water hoses

Explains how to remove and install the water cup and associated hoses.

7.3.4 Removal and installation of the drain pump

Provides steps for removing and installing the drain pump.

7.3.5 Removal and installation of the inlet valve

Details the procedure for removing and installing the unit's inlet valve.

7.4 Notes on cleaning the unit components

Describes how to clean various unit components, including the steam cylinder, electrodes, and water hoses.

7.5 Notes on cleaning agents

Specifies approved cleaning agents and provides safety warnings for their use.

7.6 Resetting the maintenance indication

Explains how to reset the maintenance indicator after performing maintenance tasks.

8 Troubleshooting

8.1 Malfunction list

Lists system-level faults, their causes, and remedies, categorized by LED indicators and display messages.

8.1.1 System faults

Details system faults related to the CP3 card, unit modules, and communication.

8.1.2 Unit faults

Lists unit-specific faults, their causes, and remedies, including sensor issues and timer errors.

8.2 Resetting the error indication (red LED lights)

Provides instructions on how to reset error indications by cycling power to the unit.

8.3 Notes on fault elimination

Offers general guidance and safety warnings for professionals performing fault elimination on the unit.

8.4 Replacing the backup battery on the control board of the Condair CP3 Pro

Details the procedure for safely replacing the backup battery on the control board, including ESD precautions.

9 Taking out of service;Disposal

9.1 Taking out of service

Outlines the steps for safely taking the humidifier unit out of service.

9.2 Disposal;Recycling

Provides guidance on the proper disposal and recycling of the unit and its components.

10 Product specifications

10.1 Technical data

Presents comprehensive technical specifications, including electrical data, operating conditions, dimensions, and accessories.

10.2 Unit dimensions

Shows dimension drawings for Condair CP3 models 5...15, indicating key measurements in millimeters.

Condair CP3 Specifications

General IconGeneral
ModelCondair CP3
TypeSteam humidifier
Power Supply230V, 50/60Hz
Water QualityPotable Water
ControlDigital
InstallationWall-mounted
Operating Temperature5 - 40 °C

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