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Culligan CSM Series User Manual

Culligan CSM Series
102 pages
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CULLIGAN
®
CSM SERIES
WATER SOFTENER
©2014 Culligan International Com pa ny
Cat. No. 01016370
Rev. F 02/24/14
DCO # 014223
Installation,
Operating and
Service
Instructions
Printed in USA
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Culligan CSM Series Specifications

General IconGeneral
TypeReverse Osmosis System
Membrane TypeThin Film Composite (TFC)
Total Dissolved Solids (TDS) ReductionUp to 99%
Tank Capacity3.2 Gallons
Operating Pressure40-80 psi
Operating Temperature40-100°F
Filtration SystemReverse Osmosis

Summary

Introduction

About this Manual

Outlines the manual's content and purpose.

Safe Practices

Explains the use of special headings like Notice, Caution, and Warning.

Performance Specifications

Specifications Tables

Presents tables with flow rates and capacities for CSM softeners.

Basic Principles

How Water Softening Works

Details the ion exchange process for water softening.

Resin Regeneration Process

Explains the steps of resin regeneration including backwash, brine draw, slow rinse, and fast rinse.

Flow Diagrams

Service Step (Home Position)

Illustrates the water flow during the service cycle of the softener.

Backwash Step (Position 1)

Illustrates the water flow during the backwash cycle of the softener.

Brine Draw Step (Position 2)

Illustrates the water flow during the brine draw cycle of the softener.

Slow Rinse Step (Position 2)

Illustrates the water flow during the slow rinse cycle of the softener.

Flush Step (Position 3)

Illustrates the water flow during the flush cycle of the softener.

Controller Features

General Features

Covers power, battery backup, EEPROM, AC outputs, and program updates.

Operation Settings

Details features like Lock/Unlock, Time of Day, and Regeneration Interval.

Advanced Functions

Explains Aqua-Sensor, Flow Meter, Auxiliary Input, and Communication features.

Operation

Modes of Operation

Explains Time Clock, Flow Meter/Sensor, Progressive Flow, and Aqua-Sensor modes.

Installation

Suggested Piping Installations

Provides diagrams for single, duplex, and triplex piping configurations.

Locate Softener

Steps for positioning and preparing the softener tank.

Install Piping

Guidelines for connecting the softener to the water supply and drain.

Timed Brine Refill Valve Installation

Details the process of installing the brine refill valve.

Brine System Installation

Covers the installation of the brine tank and related piping.

Flow Measuring Device Installation

Explains the installation of optional flow meters.

Paddlewheel Flow Sensor Location

Guidelines for positioning paddlewheel flow sensors.

Signet Flow Sensor Installation

Instructions for installing Signet flow sensors.

Turbine Meter Installation

Details the installation of turbine meters.

Installing the Gravel Support Bed

Steps for installing the gravel support bed in the resin tank.

Aqua-Sensor Installation

Instructions for installing the optional Aqua-Sensor.

Installing Resin

Steps for adding the water softening resin to the tank.

Controller Mounting

Details on mounting the MVP controller.

Tubing Installation

Instructions for connecting the tubing for the system.

Blocking Solenoid Valve Installation

Covers installation of solenoid valves for multi-tank systems.

Electrical Installation

Important precautions and guidelines for electrical installation.

Wiring Procedures and Diagrams

Outlines the steps and diagrams for wiring the controller.

Cable Routing

Guidelines for routing cables to the controller.

Schematic

Circuit Board Layout

Shows the layout of the controller circuit board and its outputs.

24V Transformer Connection

Explains the transformer connection for power supply.

Brine Refill Valve Wiring

Details the wiring for the brine refill valve.

Multi-Unit Communication Cables

Covers communication cables and solenoids for multi-unit systems.

Blocking Solenoids for Alternating/Progressive Systems

Information on blocking solenoids for specific system types.

Flow Sensor Meter Schematic

Wiring diagrams for optional flow sensor meters.

Aqua-Sensor Schematic

Wiring diagram for the optional Aqua-Sensor.

Auxiliary Outputs #1 & #2

Describes the function of auxiliary outputs on the controller.

Auxiliary Input

Explains the use of the auxiliary input for signals.

Programming

DIP Switches

Explains the use of DIP switches for programming the controller.

Switch Definitions

Defines the purpose and settings for each DIP switch.

Key Pad Familiarization

Describes the layout and function of the MVP control keypad.

Multiple Unit Communication Setup

Instructions for setting up communication and IDs for multiple units.

Capacity Settings

Explains how resin amount and water chemistry determine system capacity.

Determining Batch Set Point

Formula for calculating the batch set point for programming.

Program Data Input

Guides the user through inputting programming data like Time of Day and Regeneration Time.

Auxiliary Input Delay

Sets the delay for the auxiliary input signal before initiating regeneration.

Cycle Times

Sets the duration for backwash, brine/slow rinse, and return to slow rinse cycles.

Regeneration Interval

Sets the frequency for regeneration initiation based on days or hours.

Specific Day(s) of Week Regeneration

Allows setting regeneration for specific days of the week.

Batch Set Point

Sets the volume of water treated before regeneration is initiated.

Maximum Capacity Set Point

Sets the maximum capacity before regeneration is triggered.

Progressive Trip Point

Establishes flow rate to trigger additional tanks in multi-unit systems.

Regeneration Start Delay

Allows programming a delay to avoid back-to-back regenerations.

Auxiliary Output #1 Status/Cycle

Controls the AUX 1 output based on contact status and cycle.

Beeper Setting

Configures the audible beeper for key presses.

Screen Blanking & Lock/Unlock

Controls display blanking and locking/unlocking the programming.

Programming Connected Controls

Updates programs on connected controls from a master unit.

Program Log

Dip Switch Settings Log

Provides a log for recording DIP switch settings for system programming.

Regeneration Initiation Log

Log for noting the method of regeneration initiation.

Program Step Log

Log for recording program settings for each step.

Initiating A Regeneration Cycle

Manual Cycle Advancement

Steps to manually advance through regeneration cycles.

Culligan MVP Control Statistic Functions

System Flow and Capacity Statistics

Displays flow rate, capacity remaining, and total flow data.

Regeneration and Unit Status Statistics

Shows regeneration counts, days since last regen, and connected units.

Final Start-up

Pressurize the Media Tank

Step-by-step instructions for pressurizing the media tank with water.

Bleeding the Air from the System

Procedure for removing air from the pilot valve tubing.

Initial Backwash of the System

Instructions for performing the initial backwash cycle.

Filling the Salt Storage Container

Guidelines for filling the brine tank with salt, distinguishing dry and wet storage.

Creating Brine

Steps to manually cycle the valve to create brine for the first regeneration.

Pre-Installation Site Checks

Final checks and customer advice before leaving the installation.

Wrap Up Checklist

A checklist to ensure the system is properly installed and ready for service.

Suggested Preventative Maintenance

Sanitizing Procedure

Procedure for sanitizing the water softener under specific conditions.

Analyzing the System

Steps involved in analyzing system problems and collecting data.

Preventative Maintenance Inspection Schedule

Schedule for routine inspections of system components and reasons for maintenance.

Diagnostics

MVP Control Test Functions

Describes the diagnostic feature to verify MVP control board operations.

MVP Control Display Error Codes

Explains error codes ERR1, ERR2, ERR3, and ERR4 on the MVP control display.

Troubleshooting Guide

Leak Issues

Addresses leaks from pilot valve tubing, diaphragm valves, and pilot body.

Flow Issues

Diagnoses high flow to drain, failure to draw brine, and restricted flow.

Valve Operation Issues

Troubleshoots diaphragm valves not closing or opening properly.

Water Leakage and Flow Restrictions

Addresses hard water leaks and restricted service/drain flow.

Pilot Valve and System Operation Issues

Troubleshoots pilot valve port issues and system standby/water provision.

Service

Depressurizing Procedure

Steps to safely shut down and depressurize the system for service.

Brunermatic Valve Flow Diagrams & Flow Control Service

Explains valve operation and flow control assembly service.

Backwash Flow Controller Service

Details the function and service of backwash flow controllers.

Backwash Flow Controller Disassembly/Reassembly

Steps for disassembling and reassembling the backwash flow controller.

Aqua-Sensor Probe Resin Test

Procedure for testing the Aqua-Sensor probe with regenerated resin.

AQUA-SENSOR Troubleshooting Flowchart

Regenerates Nightly Troubleshooting

Troubleshooting sequence for systems that regenerate nightly.

Never Regenerates Troubleshooting

Troubleshooting sequence for systems that never regenerate.

Pilot Valve Spool Removal & Replacement

Pilot Valve Assembly Removal

Instructions for removing the pilot valve assembly.

Pilot Drive Motor Assembly Replacement

Steps for replacing the pilot drive motor assembly.

Pilot Valve Assembly Replacement

Instructions for reinstalling the pilot valve assembly.

Service Parts

CSM Series Softener Parts List

Lists all available replacement parts for the CSM product line.

Section 1 - Resin Tank & Support Parts

Details parts for resin tanks and their supports, including dimensions and quantities.

Section 2 - Brunermatic® D-180 Multiport Valve 2”

Lists parts and diagrams for the 2-inch Brunermatic D-180 Multiport Valve.

Section 2 - 2” Valve Assembly Parts

Provides part numbers and kits for 2" Brunermatic valve assemblies.

Section 3 - Brunermatic® D-180 Multiport Valve 3”

Lists parts and diagrams for the 3-inch Brunermatic D-180 Multiport Valve.

Section 3 - 3” Valve Assembly Parts

Provides part numbers and kits for 3" Brunermatic valve assemblies.

Section 4 - Injector Assemblies 1”

Lists parts for 1-inch injector assemblies, including flow rates.

Section 4 - 1” Injector Assembly Parts

Provides part numbers and kits for 1" injector assemblies.

Item #2 Automatic Backwash Flow Controller

Lists part numbers and backwash rates for automatic backwash flow controllers.

Section 5 - Brine Refill Valve

Lists parts and kits for the brine refill valve assembly.

Section 6 - Culligan MVP Controller Parts

Lists parts and kits for the Culligan MVP valve-mounted controller.

MVP Controller Replacement Kits

Details replacement kits for the MVP controller, including part numbers.

Section 7 - Brine Systems

Lists complete brine systems and replacement parts for various tank sizes.

Appendix C Aqua-Sensor Guidelines

Application Guidelines

Guidelines for applying the Aqua-Sensor based on water parameters like hardness.

Hardness vs. Salt Dosage Table

Shows recommended salt dosage based on water hardness levels.

Resin Capacity Tables

Provides data on resin depth and capacity related to salt dosage.

Appendix A System Data

Flow Rate Data (GPM)

Lists flow rate data for CSM series water softeners.

Appendix B Flow Device K-Factor Data

K-Factor Data for Flow Meters

Provides K-factor data for various flow meters and installation types.

Operation Log

System Operation Record

Explains the purpose of the operation log for tracking system performance and maintenance.

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