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TEC2000
EIM TEC2000 User Manual
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6. Troubleshooting
TEC 2000 Installation & Operation Manual E2K
-
405
-
0902
6
-
9
NO
YES
NO
YES
NO
YES
YES
NO
DISPLAY
HARDWARE?
INSIDE
TEMPERATURE
= 45C
APD MODULE
NORMAL
CENTRAL
CONTROL
NORMAL
Goto next
display see
Figure 6-1
NORMAL
LOST LINK
FAILED
NORMAL
FAILED
NO
YES
NO
YES
YES
NO
LOCAL
DISPLAY
NORMAL
REMOTE
DISPLAY #1
NOT
CONFIGURED
REMOTE
DISPLAY #2
NOT
CONFIGURED
NORMAL
LOST LINK
FAILED
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NO
YES
NO
YES
YES
NO
ANALOG NOT
CONFIGURED
NETWORK
NOT
CONFIGURED
EFM
NORMAL
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NORMAL
SHUT-DOWN
FAILED
79
81
Table of Contents
Table of Contents
2
Important Notes
7
Purpose
7
User Safety
7
Quick Start
8
Set Position Limits
8
Figure 2-1 Declutch Lever and Handwheel
9
Figure 2-2 Settings Limits - Quick Start
10
Network Setup
12
Check Settings
12
Installation
13
Preparing the Stem Nut
13
Figure 3-1 Preparing the Stem Nut
13
Mechanical Installation Onto the Valve
14
Electrical Connections
14
Remove Separate Terminal Chamber (STC) Cover
14
Sealing Cable/Conduit Entries
15
Recommended Terminal Connections
15
Figure 3-2 Removal of STC Cover
15
Cable Connections
16
Replace Terminal Compartment Cover
16
External Earth Ground Connections
16
Figure 3-3 Power Terminal Connections
16
Figure 3-4 Control Terminal Connections
16
Display Backup Module (DBM) - Optional
17
Figure 3-5 Earth/Ground Connection
17
Discrete Controlled Inputs
18
Auxiliary Control Module (ACM) - Optional
18
Table 3-1 External Power Supply
18
Table 3-2 Internal Power Supply
18
Wiring the ACM
19
Table 3-3 ACM Wiring Connections - Futronic (Analog Control Module)
20
Table 3-4 ACM Installation Connections - Controlinc (Network Control Module)
21
Analog Controlled - Power Supply Connections
22
Figure 3-6 ACM Wiring Connections
22
Figure 3-7 Futronic - Analog Input with External Power Supply
22
Figure 3-8 Futronic - Analog Input with Internal Power Supply
22
Figure 3-9 Futronic - Analog Output with External Power Supply
24
Figure 3-10 Futronic - Analog Output with Internal Power Supply
24
Figure 3-11 Controlinc - Analog Input with External Power Supply
24
Figure 3-12 Controlinc - Analog Input with Internal Power Supply
24
Figure 3-13 Controlinc - Analog Output with External Power Supply
24
External Variable Frequency Drive Wiring
25
Figure 3-14 Controlinc - Analog Output with Internal Power Supply
25
Figure 3-15 STC for VFD Applications
25
Network Controlled
26
Figure 3-16 External VFD Control Wiring
26
Auxiliary Relay Module (ARM) Wiring
27
Table 3-5 Connecting Actuator a to Actuator B
27
Table 3-6 ARM Wiring Connections
27
Remote Display Module (RDM) Connection to the Actuator - Optional
28
Figure 3-17 ARM Wiring Connections
28
Figure 3-18 Connecting RDM Cables to the STC
28
24Vdc Power Source
29
115/230Vac Power Source
29
Table 3-7 RDM Connections with Internal Power Source
29
Table 3-8 RDM Connections with External Power Source
29
Two Rdms (One 24Vdc and One 115/208/220/230 Vac Power Source)
30
Table 3-9 Two Rdms Connected to the Actuator
30
Operation
31
Local Display Module (LDM)
31
Figure 4-1 TEC 2000 Controller
31
Graphics Display and Message Center
32
Control Knob and Selector Knob
32
Figure 4-2 LDM
32
Leds
33
Normal Display Function
33
Table 4-1 LDM Rotating Knobs
33
Figure 4-3 Normal Display
34
Table 4-2 Normal Display Functions
34
Multi-Port Valve Status Display Functions
35
Remote Display Module (RDM)
35
RDM Operation with LDM
35
Table 4-3 "Multi-Port Valve Status" Display Functions
35
Infrared Controller (IRC) - "Clicker
36
Figure 4-4 "Clicker
36
Table 4-4 RDM and LDM Operation Priority
36
Initializing the Actuator
37
Setting Position Limits
37
View Existing Settings
38
Table 4-5 Default Configuration Settings
39
Local Control Operation
41
Figure 4-5 View Settings
41
Multi-Port Valve Local Control Mode Operation
42
Remote/Auto Control Operation
42
Event Logger
44
Customizing Actuator Settings
45
Entering Setup Mode
45
Setting Limits
46
Changing Display
46
Transferring File Parameters
48
Figure 5-2 Change Display
48
Computer Requirements
49
Installation
49
Table 5-1 RS-485 Link Connection
49
Displaying Unit Parameters
50
Figure 5-3 Displaying Unit Parameters
50
Change Settings
51
Figure 5-1 Setup
52
Figure 5-4 Change Settings
52
Passcode Entry
53
Valve Control Setup
53
Figure 5-5 Passcode Entry
53
Figure 5-6 Valve Control Setup
54
Set Valve Travel Limits
55
Figure 5-7 Set Valve Travel Limits
55
Discrete Input Setup
57
Figure 5-8 Set Valve Travel Limits for Multi-Port Valve Control Mode
57
Discrete Output Setup
58
Figure 5-9 Discrete Input Setup
58
Table 5-2 Relay Outputs #1 through #5 Configuration
59
Table 5-3 Relay Output Function List
60
Table 5-4 Solid State Output Relays Configuration
60
Figure 5-10 Discrete Output Setup
61
Table 5-5 Relay Outputs #9 through #12 Configuration
62
Inhibit and ESD Setup
63
Figure 5-11 Inhibit and ESD Setup
63
Two-Speed Timer Setup
64
Analog Setup (Futronic ACM Required)
64
Figure 5-12 Two-Speed Timer Setup
64
Figure 5-13-1 Analog Setup
65
Network Setup (CAM and Controlinc ACM Required)
68
Figure 5-14-1 Network Setup
69
Tag Name Setup
70
Passcode Setup
71
Reload Factory Settings
71
Figure 5-15 Tag Name Setup
71
Figure 5-16 Passcode Setup
71
Troubleshooting
72
Troubleshooting Problems/Corrective Action for Actuator Operation
72
Display Diagnostics
74
Figure 6-1 Display Diagnostic
75
Display Alarm Log
76
Figure 6-2 Display Alarm Log Example
76
Display Torque Profile
77
Display Torque Archive
77
Display Operation Log
77
Figure 6-3 Display Torque Profile
77
Display Operation Archive
78
Figure 6-4 Display Operation Log
78
Figure 6-5 Display Operation Archive
78
Display Hardware
79
Figure 6-6 Display Hardware
79
Maintenance
81
Maintenance Schedule
81
Lubrication
81
Pressure Relief
81
Fuse Replacement
81
Battery Replacement - "Clicker
82
Figure 7-1 Fuses in the STC
82
Regulatory Information
83
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EIM TEC2000 Specifications
General
Brand
EIM
Model
TEC2000
Category
Controller
Language
English
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