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FCI ST80 Series User Manual
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APPEN
DIX B
–
A
DDITIONAL INFO
RMATION
ST
80/ST80L
Flo
w Meter
124
Fluid Com
ponents Inter
nati
onal LLC
Parameters Report from the
ST
80/ST80L
Configuration A
pplication (Sample)
Destination
Parameter Name
CLI
Parameter Value
CORE
Date and Time:
RC
7/11/2018 10:15:25 AM
CORE
Unit Serial Number:
2Y
CORE
Cust Number:
2X
CORE
Cust Name:
CU
CORE
Core Version:
4V
1.00L
CORE
HMI Version:
7Q
CORE
MAC Address:
4R
1E.30.6C.A2.45.5E
CORE
HART Serial Number:
2S
0
CORE
Ext Op Mode:
8R
1
CORE
Ext Op
Submode:
8R
0
CORE
4-
20mA Inp Adj Gain:
8S
1
CORE
4-
20mA Inp Adj Offset:
8S
0
CORE
EFI Flow Min.:
8T
0
CORE
EFI Flow Max.:
8T
0
CORE
EFI Flow Units:
8T
0
CORE
EGS Threshold1:
8U
0
CORE
EGS Group1 ID:
8U
0
CORE
EGS Threshold2:
8U
0
CORE
EGS Group2
ID:
8U
0
CORE
EGS Threshold3:
8U
0
CORE
EGS Group3 ID:
8U
0
CORE
EGS Threshold4:
8U
0
CORE
EGS Group4 ID:
8U
0
CORE
EGS Group5 ID:
8U
0
CORE GROUP 1
Group Name:
4A*
Empty
CORE GROUP 1
Flow Cust Min:
FR*
0
CORE GROUP 1
Flow Cust Max:
FS*
90
CORE
GROUP 1
Flow Unit:
EU*
70
CORE GROUP 1
Temp Cust Min:
TM*
0
CORE GROUP 1
Temp Cust Max:
TX*
500
CORE GROUP 1
Temp Unit:
TU*
70
CORE GROUP 1
Pres Cust Min:
0Y*
0
CORE GROUP 1
Pres Cust Max:
0Z*
90
CORE GROUP 1
Line Size 0:
L0*
1
CORE GROUP 1
Line
Size 1:
L1*
10
CORE GROUP 1
Line Units:
LU*
0
CORE GROUP 1
K Factor 1:
K1*
0
CORE GROUP 1
K Factor 2:
K2*
1
CORE GROUP 1
K Factor 3:
K3*
0
CORE GROUP 1
K Factor 4:
K4*
0
CORE GROUP 1
Totalizer Enable:
TO
0
CORE GROUP 1
Flow Min SFPS:
FM*
0
CORE
GROUP 1
Flow Max SFPS:
FX*
100
CORE GROUP 1
Temp Min Deg F:
2I*
0
CORE GROUP 1
Temp Max Deg F:
2J*
500
CORE GROUP 1
PressureTransducerPresent:
2K
0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0
CORE GROUP 1
Pres Min PSIG:
2G*
0
CORE GROUP 1
Pres Max PSIG:
2H*
100
CORE GROUP 1
PressureUnitCode:
PU*
0
CORE GROUP 1
Std Density:
DN*
0.074975
CORE GROUP 1
Analog Out 1:
0A*
0
CORE GROUP 1
CH1 4 mA:
0A*
0
CORE GROUP 1
4 mA DAC1:
0A*
10000
CORE GROUP 1
CH1 20 mA:
0A*
0
131
133
Table of Contents
Default Chapter
3
Table of Contents
3
List of Figures
5
Typographical Conventions
8
1 General
9
Product Description
9
Theory of Operation
9
Safety Instructions
9
Order Verification
9
Technical Specifications
11
2 Installation
15
Instrument Identification and Outline Dimensions
15
ST80 Insertion Sensor Installation
15
Figure 1 - Example Compression Fitting Process Connection
15
Figure 2 - Compression Fitting Installation, Dimensions
16
Table 1 - Compression Fitting Material
16
Figure 3 - Example Flange Mount Installation
17
Figure 4 - Example NPT Pipe Thread Mount Installation
17
Figure 5 - Retractable Packing Gland Installation
18
Figure 6 - Packing Gland Locking Collar
19
ST80L In-Line Process Connection
20
Flow Transmitter Electronics Installation
20
Figure 7 - ST80L Process Connection
20
Figure 8 - Integral Electronics Installation (Compression Fitting Shown)
21
Figure 9 - Remote Installation, Mounting Bracket on Wall
22
Figure 10 - Remote Installation, Mounting Bracket on 1" - 1½" Pipe
23
Figure 11 - Remote Installation, Mounting Bracket on 2" Pipe
23
Figure 12 - Remote Installation, Optional Stainless Steel Bracket on 2" Pipe
24
Instrument Wiring
25
Figure 13 - Recommended Wiring Routing, Base Electronics Enclosure
25
Table 2 - Interconnecting Cable Minimum Conductor Size
25
Figure 14 - ST80/ST80L I/O Connector Locations
26
Figure 15 - ST80/ST80L Electronics Enclosure Label
27
Figure 16 - Bus Configuration 2 MM Jumper Headers and DIP Switch
27
Figure 17 - Input Power Wiring
28
Figure 18 - ST80/ST80L Ferrite Core Installation
28
Figure 19 - Flow Element Connections, TB1
29
Figure 20 - HART and Ch. 1 & Ch. 2 4-20 Ma Connections, J25
30
Figure 21 - Single Connection and Multidrop HART Setups
31
Figure 22 - Modbus/Profibus/Fieldbus Connections, J8
32
Figure 23 - Modbus Wiring
32
Figure 24 - Fieldbus/Profibus Wiring
33
Table 3 - Modbus Select Jumpers
33
Table 4 - Modbus Line Configuration Jumpers
33
Post Installation Check
34
Table 5 - FOUNDATION Fieldbus/Profibus Select Jumpers
34
Table 6 - FOUNDATION Fieldbus/Profibus Line Configuration Jumpers
34
3 Operation
35
Basic Commissioning and Start-Up
35
Configuring the ST80/ST80L
35
Figure 25 - Hot Key on the Optional HMI Display
35
Figure 26 - HMI Display IR Sensor Functions
36
Figure 27 - Basic Setup Options, HMI
37
Figure 28 - Instrument Setup Options
37
Figure 29 - Display Setup Options
38
Table 7 - Flow Parameters, HMI
38
Verify Engineering Units
39
System Faults, Alarms and Logging Indication
39
Figure 30 - Configuration Software Tabs for Basic Setup Functions
39
ST80/ST80L Configuration Software Application (User Password: 2772)
40
Figure 31 - Example Log, Alarm, and Logging Icons on the Optional Display
40
Figure 32 - the Configurator Welcome Screen
40
Real Time Clock
41
Figure 33 - Example Process Data Screen
41
Figure 34 - Example Date and Time Set Screen
41
Totalizer Setup
42
Figure 35 - Example Totalizer Display Showing Total Flow Value
42
Figure 36 - Totalizer Setup Screen
42
Configuring for AST™ or Constant Power Measurement Methods
43
Figure 37 - Example AST Power Mode Tab (Configuration)
43
Flow Filtering
44
Figure 38 - Flow Filtering Setup Screen
44
NAMUR Setup
45
Figure 39 - Chart: Flow Output over Time with Various Flow Damping Values
45
Figure 40 - NAMUR Fault
45
Figure 41 - NAMUR Output Level Selection (4-20 Ma User Tab)
46
Table 8 - Fatal Faults that Trigger NAMUR
46
Internal Delta-R Resistor (Idr) Check
47
Figure 42 - Example Idr Check Results Display
47
Figure 43 - Example Internal Delta R Scheduled Screen (after Clicking "Run Test Now
48
Figure 44 - Example Internal Delta R Test Logs Screen
48
Figure 45 - Internal Delta-R Resistor Check (Idr) HMI Display Sequence
49
Using Digital Outputs
50
HART Operation
50
Figure 46 - Digital Bus Deactivation Warning When Enabling HART
50
Table 9 - ST80/ST80L HART Process Variables
51
Table 10 - ST80/ST80L HART Field Device Registration Information
51
Figure 47 - Field Communicator Easy Upgrade Utility, Import DD
52
HART Command List Reference
55
Table 11 - HART Universal Commands
55
Table 12 - HART Common Practice Commands
62
Table 13 - ST80/ST80L HART Device Specific Command Groupings
64
Table 14 - HART Device Specific Commands
64
Table 15 - Command Status Bytes, Bit Assignments
70
Table 16 - Command-Specific Response Codes
70
Table 17 - Command 48, Additional Device Status Bytes Bit Assignments
71
Table 18 - HART Engineering Units Codes
72
Modbus Operation
73
Figure 48 - ST80/ST80L Configuration Software Output Tab with Modbus Selected
73
Figure 49 - ST80/ST80L Configuration Software Modbus Tab, Serial Interface Configuration
74
Table 19 - ST80/ST80L Modbus Function Codes
74
Table 20 - ST80/ST80L Modbus Process Data
75
Figure 50 - Modscan32, Data Definition
76
Table 21 - Modbus Service Data
76
Figure 51 - Modscan32, Serial Interface and Transmission Mode Configuration
77
Figure 52 - Modscan32 Connected to Modbus Device with Registers 4111 and 4112 on Display (Totalizer 1 Count)
77
Figure 53 - Modscan32 Connected to Modbus Device with Registers 4113 and 4114 on Display (Rollover Count)
78
Figure 54 - Modscan32 Connected to Modbus Device with Register 4115 on Display (Ceiling Value)
78
Figure 55 - Modscan32 Connected to Modbus Device with Register 4117 on Display (Totalizer Reset)
79
Figure 56 - Modscan32 Connected to Modbus Device with Register 4118 on Display (Totalizer Start/Stop)
79
Table 22 - ST80/ST80L Modbus Engineering Unit Codes
80
Table 23 - ST80/ST80L Modbus Exception Codes
81
Table 24 - ST80/ST80L Modbus Variables and Registers Map
81
4 Maintenance
83
Introduction
83
General Maintenance
83
Power Fuse Replacement
84
Figure 57 - Fuse Location, Power Supply Board
84
Table 25 - Power Fuse Summary
84
Lithium Battery Replacement
85
Table 26 - Lithium Coin Cell Battery Summary
85
Figure 58 - Instrument Disassembly for Lithium Coin Cell Battery (CR2450N) Replacement
86
5 Troubleshooting
87
Non-Maintenance Observations
87
General Function Check
88
Troubleshooting the Flow Element
89
Table 27 - Flow Element Resistance Measurements (in Ohms) Taken from Remote/Integral Electronics
89
Table 28 - Flow Element Resistance (in Ohms) at the Local Enclosure
89
Figure 59 - Example Heater Values Tab (Diagnostics)
90
Table 29 - Nominal Heater Parameter Ranges
90
Verification of the Electronics
91
Figure 60 - System Status LED, Main Board
91
Table 30 - System Status LED D3 States
91
Table 31 - Instrument Power Supply Voltages
92
Constant Power Configuration Troubleshooting
93
Figure 61 - DMM Hookup to Measure 4-20 Ma Output
93
Figure 62 - Connecting FES-200 to ST80/ST80L Transmitter
94
Figure 63 - ST80/ST80L Decade Box Wiring
94
Defective Parts
95
Customer Service
95
Reference: Error/Status Register Information
96
Table 32 - CORE Fault Register Definitions
96
Table 33 - Devices (Sensor X) Status Codes #1 Register
97
Table 34 - Devices (Sensor X) Status Codes #2 Register
97
Table 35 - Devices (Sensor X) Status Codes #3 Register
98
Appendix Adrawings
99
Table 36 - ST80/ST80L Drawings in Appendix A
99
Appendix Badditional Information
131
Parameters Report from the ST80/ST80L Configuration Application (Sample)
132
HMI Menu Outline
137
ST80/ST80L Configuration Software Menu Outline (V3.2.0.X)
138
Instructions: Installing Sun Shield on ST80/ST80L Integral Enclosure
139
Instructions: Installing Sun Shield on ST80/ST80L Remote Enclosure
140
Appendix Cglossary
141
Abbreviations
141
Definitions
141
Appendix Dapproval Information
143
Figure 64 - Tag, Unit Certification, FM (Canada/Us), ST80/ST80L
144
Figure 65 -Tag, Unit Certification, ATEX, Iecex, ST80/ST80L Integral Configuration
145
Figure 66 -Tags, Unit Certification, ATEX, Iecex, ST80/ST80L Remote Configuration
146
Safety Instructions
147
Appendix Ecustomer Service
153
4
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FCI ST80 Series Specifications
General
Brand
FCI
Model
ST80 Series
Category
Measuring Instruments
Language
English
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