Hisun HS200UTV - Chapter 8 Troubleshooting

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DIRECTION SYSTEM
The steering wheel part…………………………………………………………… 177
BRAKE SYSTEM…………………………………………………………………………… 185
Front and rear disk brake parts………………………………………………………… 186
FOOTREST PART ………………………………………………………………… 201
WHEEL AND TYRE PARTS ……………………………………………………………… 202
Front wheels……………………………………………………………………………… 202
Rear wheels……………………………………………………………………………… 204
SHIFT OPERATING SYSTEM …………………………………………………………… 208
SUSPENSION……………………………………………………………………………… 212
Front swing arm……………………………………………………………………… 212
Front Suspension……………………………………………………………………… 214
Rear swing arm……………………………………………………………………… 220
COOLING SYSTEM………………………………………………………………………… 225
Water radiator………………………………………………………………………… 225
SEAT ………………………………………………………………………………………… 229
FUEL TANK………………………………………………………………………………… 232
CHAPTER 6
ELECTRICAL COMPONENTS
ELECTRICAL SYSTEM MALFUNCTION INSPECTION ……………………………… 234
ELECTRICAL………………………………………………………………………………… 235
ELECTRICALCOMPONENTS……………………………………………………………… 235
Checking the switch…………………………………………………………………… 237
Checking the switch continuity………………………………………………………… 238
Checking the bulbs and bulb sockets ……………………………………… 239
IGNITION SYSTEM………………………………………………………………………… 239
Circuit diagram…………………………………………………………………………… 239
Troubleshooting……………………………………………………………………… 240
ELECTRIC STARTING SYSTEM………………………………………………………… 243
Circuit diagram………………………………………………………………………… 243
Troubleshooting……………………………………………………………………… 244
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STARTER MOTOR………………………………………………………………………… 247
CHARGING SYSTEM……………………………………………………………………… 247
Circuit diagram………………………………………………………………………… 247
Troubleshooting……………………………………………………………………… 248
LIGHTING SYSTEM………………………………………………………………………… 249
Circuit diagram………………………………………………………………………… 249
Troubleshooting……………………………………………………………………… 250
Checking the lighting system…………………………………………………… 251
SIGNALING SYSTEM……………………………………………………………………… 252
Circuit diagram………………………………………………………………………… 252
Troubleshooting……………………………………………………………………… 253
Checking the signal system……………………………………………………… 254
COOLING SYSTEM………………………………………………………………………… 259
Circuit diagram………………………………………………………………………… 259
Troubleshooting……………………………………………………………………… 260
CHAPTER 7
ENGINE MANAGEMENT SYSTEM
INTRODUCTION
Ems (engine management system) …………………………………………………… 262
Typical components of EMS………………………………………………………………262
Layout of EMS components………………………………………………………………263
COMPONENTS OF EMS
Electronic control unit …………………………………………………………………… 264
Multec 3.5 injectors ……………………………………………………………………… 265
Throttle body assembly(with stepper motor) …………………………………………268
Engine coolant temperature sensor ……………………………………………………270
Intake air pressure and temperature sensor …………………………………………271
Oxygen sensor ………………………………………………………………………… 271
Ignition coil……………………………………………………………………………… 271
Fuel pump module…………………………………………………………………………275
EMS FAULT DIAGNOSIS