Spark plug
·Check condition.
· Adjust gap and clean.
· Rep; ace if necessary.
○ ○ ○ ○ ○
V-belt*
· Check operation.
· Check for cracks or damage.
○ ○ ○ ○
Crankcase breather
system*
·Check breather hose for cracks of
damage.
·Replace if necessary.
○ ○
○
Engine oil
· Replace.(Warm engine before
draining.)
○ ○ ○ ○
Engine oil strainer* ·Clean. ○ ○ ○ ○
Engine oil filter
cartridge
· Replace. ○ ○ ○ ○
Lights and switches*
· Check operation.
· Adjust headlight beams.
○ ○ ○ ○ ○
NOTE:
·Recommended brake fluid: DOT 4
·Brake fluid replacement:
·When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the
brake fluid level and add fluid as required.
·On the inner parts of the master cylinder and caliper, replace the oil seals every two years.
·Replace the brake hoses every four years, or if cracked or damaged.
MAINTENANCE AND ADJUSTMENT OF THE UTV
- 83 -
ENGINE
Adjusting the valve clearance
NOTE:
·
The valve clearance must be adjusted when the
engine is cool to the touch.
·
djust the valve clearance when the piston is at
the Top Dead Center TDC on the compression
stroke.
·
Remove:
·driver seat
·
passenger seat
·engine cover board
1. Remove following parts：
① spark plug
② air-intake valve cover
③ exhaust valve cover
④ timing chain cover
⑤ small hand hole cover
⑥ big hand hole cover
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