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Hisun HS200UTV - Adjusting the Brake Pedal

Hisun HS200UTV
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-100-
MAINTENCE AND ADJUSTMENT OF THE UTV
- 100 -
WARNING:
·
Select a well-ventilated area free of
combustible materials.
·
Always let the exhaust system cool before
performing this operation.
·
Do not start the engine when removing the
tailpipe from the muffler.
3. Remove:
·
Remove the bolts .
·Remove the tailpipe by pulling it out of the
muffler.
4. Install
·Insert the tailpipe into the muffler and align the
bolt holes.
·Insert the bolt 1 and tighten it.
·
Start the engine and rev it up approximately
twenty times while momentarily creating exhaust
system back pressure by blocking the end of the
muffler with a shop towel.
·Stop the engine and allow the exhaust pipe to
cool.
ADJUSTING THE BRAKE PEDAL
1. Check:
·brake pedal free play a Out of specification
adjust.
NOTE:
The end of the brake rod should lightly
contact the brake master cylinder
Brake pedal free play
0 mm (0.0 in)
3. Adjust
·brake pedal free play
a. Loosen the locknut
MAINTENCE AND ADJUSTMENT OF THE UTV
- 101 -
b. Turn brake rod in or out until the correct free
play is obtained.
Turning in Free play is increased.
Turning out Free play is decreased.
c. Tighten the locknut to specification.
Locknut
17 Nm (1.7 m · kg, 12 ft · lb)
NOTE:
Make sure that there is no brake drag on the
front or rear wheels.
CHECKING THE BRAKE FLUID LEVEL
1. Place the vehicle on a level surface.
NOTE:
When checking the brake fluid level, make sure
that the top of the brake fluid reservoir top is
horizontal.
2. Lift the hood up.
3. Check:
·brake fluid level Fluid level is under “MIN”
line
Fill up.
NOTE:
Brake fluid may erode painted surfaces or
plastic parts. Always clean up spilled fluid
immediately.
WARNING
:
·
Use only the designed quality brake fluid:
otherwise, the rubber seals may deteriorate,
causing leakage and poor brake
performance.
·
Refill with the same type of brake fluid: mixing
fluids may result in a harmful chemical
reaction and lead to poor performance.
·
Be careful that water does not enter the master

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