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Hisun HS200UTV - Engine Note

Hisun HS200UTV
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-124-
ENGINE
- 124 -
ENGINE
ENGINE NOTE
Make sure the components, oil, adhesive, sealant are from the company or recommended.
2Original removal oil sealgasket, O-ring, piston ring can not be re-assemblied again, make sure all
these parts are new.
1 Pay attention to keep dismantled parts orderly, make sure their original positions for reassembling.
4Prevent dismantled parts damaged, clean before measure and assembly, remove the oil with
compressed air. Paint the rotating and sliding parts with specified oil, paint or inject designated
location with recommended grease.
5Bolts and nuts tightening order: pre-fixed bolts, and then tighten them from the large diameter to
small diameter, from inside to outside by diagonal points 2 or 3 times to the specified torque.
Opposite order is for removing bolts and nuts.
6Make sure sealing bolt (with the sealant) must be replaced
7Make sure to use new bearing when remove assembly set up by pressure.
8Determined axial and radial clearance of inner and outer bearing ring by touch, new bear should be
replaced if the clearance is too large or non-rotating flexible.
9Bearing assembly directions: bearing logo should be visible assemblies; confirm bearing outer ring
rotate and move reliably and flexibly when assemble bearing by pressure.
10Oil seal assembly: pay attention to seal side is in the side of oil, logo side outwards, seal side be
painted with grease, and make sure seal side without scratch and oil seal be vertical.
11Before assembly, sealing material attached to all engine covers and crank case combination
surface should be cleaned.
12Before assembly engine, be familiar with engine lubrication circuit, clean and blow oil circuit.
ENGINE
- 125 -
ENGINE REMOVAL
No. Part Name Qty Remarks
Removing throttle and intake
manifold.
Remove the parts in the order listed.
1 Cylinder screw M6×20 Inner 2
2 Fuel injector fixed seat 1
3 Injector 1
4 Cylinder screw M6×25 Inner 2
5 Intake-tube 1
6 Joint inlet pipe 1
7 Inlet pipe hoop 2
8 ThrottleD34 1
For installation, reverse the removal
procedure.

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