1、CHECK
1). Checking the A.C.magneto
• stator coil
• pickup coil
Damage
Replace.
2). Checking the starter clutch
• starter clutch ①
Cracks/damage
Replace.
• starter clutch bolts ②
Loose
Replace with new ones, and clinch
the end of the bolts.
NOTE:
• The arrow mark on the starter clutch must
face inward, away from the A.C. magneto
rotor.
• When installing, apply the locking agent.
a. Install the starter wheel gear onto the starter
clutch, and hold the starter clutch.
b. Turn the starter wheel gear counterclockwise
① to check that the starter clutch and wheel
gear engage.
If the starter clutch and wheel gear do not
engage, replace the starter clutch.
c. Turn the starter wheel gear clockwise ② to
check the starter wheel gear for smooth
operation. If operation is not smooth, replace
the starter clutch.
• starter idle gear teeth ①
• starter wheel gear teeth ②
Burrs/clips/roughness/wear
Replace.
• starter wheel gear (contacting surface)
Damage/pitting/wear
Replace.
ENGINE
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2、INSTALL
• woodruff key
• dowel pins
• A.C. magneto rotor
NOTE:
• Before installing the rotor, clean the
outside
of the crankshaft and the inside of the rotor.
• After installing the rotor, check that the
rotor rotates smoothly. If not, reinstall the
key and rotor.
• dowel pins
• gasket (New replacement)
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