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Ice
Label Maker
vulcan
Ice vulcan User Manual
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Re
v
AA
Maintenance
6-3
I
C
E
V
u
l
c
a
n
S
e
r
v
i
c
e
M
a
n
u
a
l
The
replacement instr
u
ctions
are
av
aila
ble
for the
parts
included in
the
following
t
able:
S
pare
Pa
rt
Printhead
Assembly
and
Printhe
ad
Mount
Assembly
Print
Roller
Ri
bb
on
Sens
or
G
ap
Sensor
As
se
mb
ly
Gap
Se
nsor and
Print Roll
er
Sen
sor
PCB
Ribb
on
an
d
Printhead
Sensor
PCB
Printhead
Cable
Guide
Printhead
Belt
Printhead
Motor
Printhead
Cable
Main PCB
and
SD
Card
Label
Drive Belt
Label
Drive Motor
Label
Drive Motor
PCB
CLARiTY
Disp
lay
LCD and
PCB
Power
Supply
Ribbon
Drive M
ot
or
Brake
Belt
Brake
M
otor
Su
pply
Re
el
Hall Sensor
PCB
Dancer
Arm
Sensor
PCB
Dancer
A
rm
S
prings
Rewind
Cord
and Supply
Gripper Flap
s
Supply
Assembly
V
ertical
S
tand
(H
Base)
Ho
rizontal
S
t
a
nd
(
H base)
V
ertical
S
tand
with Conv
ey
or
(U
Base)
Table
6-2:
Replace
ment
In
st
ructions
113
115
Table of Contents
Default Chapter
2
For Customers in the European Union
2
Contact Information
3
Support and Training
3
Customer Training
4
Table of Contents
5
Chapter 1 - Introduction
10
Equipment Description
10
About the Manual
10
Related Publications
11
Language Codes
11
Content Presentation
12
Positional References
12
Units of Measurement
12
Safety Information
13
Notes
14
Abbreviations and Acronyms
14
Chapters in the Manual
15
Chapter 2 - Safety
16
Introduction
16
Equipment Safety Guidelines
16
Comply with Electrical Codes
18
Electrical Power
19
Do Not Remove Warning Label
21
Grounding and Bonding
21
Printhead
22
Print Ribbon Safety Guidelines
22
Placement of the Equipment
23
Using Accessories
23
Other Important Guidelines
23
Cleaning Safety Guidelines
24
Equipment Handling Safety Guidelines
24
Chapter 3 - Main Parts
26
System Overview
26
CLARITY Display
26
Labeller
27
Main Controller Board for the LPA
29
Gap Sensor and Print Roller Sensor PCB
30
Ribbon and Printhead Sensor PCB
30
Label Drive Motor PCB
31
Clarity Display PCB
31
Supply Reel Hall Sensor PCB
32
Dancer Arm Sensor PCB
32
Connectors
34
Ribbon Web
40
Label Web
42
Emergency Stop (E-Stop)
44
Sensors
45
Printhead
46
Chapter 4 - Installation
47
Tools and Supplies
47
Tools
49
Supplies
49
Unpacking and Inspecting the Labeller
49
Selection of a Suitable Installation Position
49
Positioning of Labeller/Peel Tip
50
Installing the Label Applicator
51
Assembling the Stand
51
Mounting the LPA
56
Setting up the Production Line
58
Mounting the Clarity Display
61
Instating the Product Detector
62
Cable Connections
63
Loading the Web
65
Turning on the Machine
72
Setting up the User Interface
72
Chapter 5 - Clarity Operating System
75
Getting Started with the Clarity
75
Using the Home Page
76
How to Configure the LPA
80
Clarity Configuration Manager
80
How to Connect the Clarity Configuration Manager to the LPA
83
How to Edit the Parameters
89
How to Save the Changes in the LPA
90
How to Archive the Current Parameters
91
How to Load a Saved Archive
92
Creating, Editing and Restoring a USB Archive on a Clarity LPA
92
How to Set the External Outputs
96
External Outputs
96
Working with Passwords
98
Clarity Power Saving
100
How to Configure the Job Settings
102
Job Creation and Settings
102
Clarity Configuration Settings
103
Managing Clones
106
How to Create a Clone
106
How to Restore a Clone
109
Chapter 6 - Maintenance and Troubleshooting
112
Maintenance
112
Preventive Maintenance Schedule
112
Replacement Instructions
113
Motor Calibration Wizard
115
Updating the Clarity Operating System
120
Troubleshooting
125
Diagnostics Wizard
125
LED Indicator Description
128
Clarity Error Messages
129
Barcode Scanner Faults and Warnings
145
Job File Faults and Warnings
147
Clarity Display Faults
147
I/O Faults
147
Label Web Faults
148
Chapter 7 - Illustrated Parts List
149
Illustrations
149
Notes
150
LPA Assembly
151
Lpa
152
Label Web
156
Clarity Display
162
Printhead Assembly
164
Ribbon
172
Accessories
175
Stands
175
Additional Accessories
178
Accessories Cables
179
Cables
179
Chapter 8 - Master Slave Setup
180
Working with Master/Slave
180
Master/Slave Benefits
180
Master/Slave Applications
181
Master/Slave Terminology
181
LPA Terminology
181
Physical Installation
182
Software Configuration
183
Master/Slave Basic and Advanced Configuration
184
Auto-Changeover Mode
196
Using Master/Slave Mode - Group Job Select Mode
200
The Master LPA
200
The Slave Lpas
204
Using Master/Slave Mode - Group Control Mode
204
The Master LPA
204
The Slave Lpas
207
Disabling Master/Slave Mode
207
Disabling Auto-Changeover Mode
210
Appendix A - Specifications
212
Technical Drawings
212
Clarity Display
212
Label Printer Applicator
213
Technical Specifications
214
Electrical Specifications
214
System Specifications
215
External Connectors and Interface Specifications
215
Introduction
216
Appendix B - Clarity Configuration Manager
216
Clarity Configuration Manager
216
Main Board Test Points
233
Appendix C - Main Board Test Points
237
Appendix D - Theory of Printing
237
Printing
238
Appendix E - Availability
239
Overall Equipment Effectiveness - Availability Tools
239
Introduction
239
Equipment Availability
239
Operational Availability = 1
240
Availability Page
241
Glossary
251
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Ice vulcan Specifications
General
Brand
Ice
Model
vulcan
Category
Label Maker
Language
English
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