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Innovative Control Systems is an industry leading provider of innovative business solutions in

the car wash industry. It is our mission to help car wash operators build successful businesses

through advanced control products and management solutions.

Corporate Oce: 1349 Jacobsburg Road, Wind Gap, PA 18091 | Production Facility: 3370 Fox Hill Road, Easton, PA 18045

Sales: 800.642.9396 | Email: sales@icscarwashsystems.com | icscarwashsystems.com

Tunnel Master®Jr.

User Manual - Version 3.0

Default Chapter3
- Table of Contents3
Chapter 1 Introduction11
Version Considerations11
Related Documents11
Audience11
Controller Features12
Chapter 2 System Hardware and Installation13
- Audience13
- Purpose13
Resetting Default Configuration Settings14
- Rules for Installation14
- Warning Marking15
Output Overview15
- 24 Outputs15
- Figure 1. Front Panel15
Relay Box Installation16
- Relay Box Mounting16
- Relay Box Wiring16
Relay Box Interior18
- Figure 2. Low Voltage Layout Wiring Diagram18
- Figure 3. Relay Box Interior Components19
Pulse/Proximity Switch Wiring20
- Pulse/Proximity Switch Wiring21
- Figure 4. Pulse/Proximity Switch Wiring21
Gate Switch (Electric Eye) Wiring22
- Gate Eye Switch Wiring23
- Figure 5. Gate Eye (Switch) Wiring23
Tire Switch Wiring24
- Figure 6. Tire Switch Wiring24
Entrance Management System Wiring25
- Entrance Management System Wiring26
Roller Locator Wiring26
- Figure 7. Entrance Management Overview and Wiring Diagram26
- Conveyor Roller Locator Cross Section Diagram27
- Figure 8. Roller Locator Cross Section Diagram27
- Figure 9. Roller Locator Wiring28
- Roller Locator Wiring28
Panic Stop Circuit Wiring29
- Panic Stop Wiring30
- Figure 10. Panic Stop Circuit Wiring30
Anti-Collision Wiring31
- Anti-Collision Wiring32
- Figure 11. Anti-Collision Wiring32
Input Wiring Summary33
- Figure 12. Inputs33
Push Button Wiring34
- Push Button Wiring 1 Row 8 Columns35
- Figure 13. Push Button Wiring 1 Row 8 Columns35
- Push Button Wiring First 8 Buttons36
- Figure 14. Push Button Wiring First 8 Buttons36
- Push Button Wiring for Second 8 Buttons37
- Figure 15. Push Button Wiring for Second 8 Buttons37
Relay Box Jumper Settings38
- Figure 16. Relay Jumper Box Settings38
- Table 1. Relay Box Circuit Descriptions39
DIP Switch Settings40
- Figure 17. DIP Switch Located on Inside of Relay Box Door40
- Table 2. DIP Switch Normal Settings/Functions40
Chapter 3 Operating Procedures41
Main Wash Menu41
- Table 3. Main Wash Menu41
Wet down Wash42
- Table 4. Wet down Wash Instructions42
Chapter 4 Wash Configuration43
Relay Box Display Keypad44
- Figure 18. Main Screen Display and Keypad44
Set Password45
- Table 5. Relay Box Display and Keypad Indicator Light Descriptions45
- Table 6. Change the System Password Instructions46
- Access a Password Protected Menu47
- Table 7. Add Password Instructions47
Configure Wash Menu48
Wash Setting Descriptions48
- Table 8. Configure Wash Menu48
- Table 9. Wash Settings Menu49
Set Date Time52
- Table 10. Set Date and Time Instructions53
Configure Wash Settings54
- Table 11. Configure Wash Settings54
- About Countdown Times55
Outputs56
- Table 12. Outputs Descriptions56
Output Settings58
- Table 13. Output Settings58
- Table 14. Services Menu Item Descriptions60
- Table 15. Change or Set Services Instructions61
Assign Outputs to Services63
- Table 16. Assign Outputs to Services Instructions63
Chapter 5 Entrance Keypad65
Entrance Keypad Functions66
- Figure 19. Entrance Keypad66
- Table 17. Entrance Keypad Buttons67
Entrance Keypad to Process Vehicles (Non-Stacking)68
- Table 18. Process Vehicles (Non-Stacking)68
Entrance Keypad to Process Vehicles (Stack)69
- Change Service And/Or Add Retract69
- Table 19. Process Vehicles Stack Instructions69
- Add a Car to Stack70
- Remove a Car from Stack70
View Service Counts71
- Table 20. View Service Counts Instructions71
Shift Break72
- Bump a Shift or Manually Close Current Shift73
- Table 21. Manually Close or Bump the Current Shift Instructions73
- User Manual-Version75
Communication and Keypad Installation75
- Tunnel Master Jr75
Entrance Keypad Mounting and Installation75
- Entrance Keypad Mounting75
- Entrance Keypad Wiring75
- Figure 20. Keypad Connectors (Keypad Board)76
- Figure 21. AC Power Terminations77
- Figure 22. Communication Cable Termination Diagram79
Second Entrance Keypad Mounting and Installation80
- Second Entrance Keypad Mounting80
- Second Entrance Keypad Wiring80
- Table 22. 120 VAC Terminations80
Entrance Keypad Jumper Settings82
- Figure 23. Keypad Circuit Board Jumper Settings82
- Table 23. Comm Cable Terminations82
Entrance Keypad DIP Switch Settings83
- Figure 24. DIP Switch83
- Table 24. Default Jumper Settings83
- Table 25. DIP Switch Settings84
Chapter 7 Optional Report/Receipt Printer Installation85
Mounting and Installation of Report/Receipt Printer86
- Report Printer Mounting86
Report Printer Wiring86
- Figure 25. Epson Dot Matrix Report/Receipt Printer86
Chapter 8 Trouble Shooting89
- System Diagnosis89
- Entrance Keypad89
- Wash Controller Response89
- Wash Controller Input Check90
- Entrance Keypad Diagnostics91
- Table 26. Relay Box Troubleshooting91
- Table 27. Entrance Keypad Troubleshooting92
- Table 28. Miscellaneous Troubleshooting93
- Figure 26. Appendix A - 1 Relay Box/1 Entrance Keypad/1 Receipt Printer97
- Figure 27. Appendix B - 2 Relay Boxes/1 Entrance Keypad/1 Receipt Report Printer99
- Figure 28. Appendix C - 2 Relay Boxes/2 Entrance Keypads/Report Receipt Printer101
Change History107

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ICS Tunnel Master Jr Specifications

General

Brand	ICS
Model	Tunnel Master Jr
Category	Controller
Language	English

ICS Tunnel Master Jr User Manual

Table of Contents

Other manuals for ICS Tunnel Master Jr

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ICS Tunnel Master Jr Specifications