Integra Cusa Excel Service Manual

APPENDIX
A
CUSA EXcel Ultrasonic Surgical Aspirator System Service Manual A-1
AWarranty
Integra Warranty for CUSA EXcel
®
Ultrasonic Surgical Aspiration System
1. Warranty.
INTEGRA LIFESCIENCES CORPORATION and its wholly owned subsidiaries
("Integra") warrant to Integra authorized distributors and the original purchaser only that
each new Integra Cusa Excel Ultrasonic Surgical Aspirator (hereinafter the Equipment or
the product) is free from manufacturing defects in material and workmanship under normal
use and service for a period of one (1) year (except as otherwise expressly provided as to
accessory items) from the date of invoice by Integra (or its authorized distributor) to the
original purchaser, but in no event beyond the expiration date stated on any product
labeling (hereinafter the Warranty Period). For purposes of products sold by Integra
through an authorized distributor of Integra, "original purchaser" shall include the
purchaser of Integra products to whom the distributor first sells the product. The original
purchaser is hereinafter referred to as Customer.
1.1. Coverage. During the Warranty Period, Integra shall provide free-of-charge
service and maintenance consistent with the provisions of Section 3 of this Warranty,
so that the Equipment conforms to the specifications defined in the Cusa Excel
Ultrasonic Surgical Aspirator Operator’s Manual, as such Operator’s Manual may be
modified by Integra from time to time (the “Specifications”).
1.2. Exclusions. The Warranty shall not apply in any manner to service or maintenance
of the Equipment, or to replacement of its parts, with respect to:
(i) use of Equipment with any tips, flues, and manifold tubing sets and
accessories other than those manufactured by Integra LifeSciences;
(ii) defects arising out of materials or parts provided, modified or designed by
anyone other than an authorized Integra service agent (the Integra “Service
Agent”);
(iii) defects emanating from improper or negligent installation, storage or use of
the Equipment or any component thereof, including but not limited to operating
the Equipment not in accordance with instructions provided in the Operator’s
Manual;
(iv) defects arising from improper or negligent cleaning or sterilization methods or
improper maintenance of the Equipment;
(v) defects resulting from repairs or service of the Equipment provided other than
by Integra or its authorized representatives;

Integra Cusa Excel Specifications

General

Type	Ultrasonic Surgical Aspirator
Manufacturer	Integra LifeSciences
Power Supply	100-240 VAC, 50/60 Hz
Frequency	23 kHz
Handpiece Frequency	23 kHz
Application	Surgical procedures requiring tissue fragmentation and aspiration
Power Settings	Adjustable
Control System	Microprocessor-controlled
Handpiece	Sterilizable, reusable
Foot Pedal	Multifunctional
Display	Touchscreen display for parameter settings and monitoring

Summary

Service Personnel Safety

Safety Information and Warnings

General safety guidelines, warnings, cautions, and notices for servicing.

Operational Procedures and Guidelines

Instructions for unpacking, installation, maintenance, and troubleshooting.

Introduction

System Overview and Components

Describes the CUSA EXcel system, its functions, and main components.

Principles of Operation

Explains how the handpiece, fragmentation, cooling, and TissueSelect feature work.

Unpacking and Installation

Unpacking Procedures

Step-by-step guide for safely unpacking the CUSA EXcel system from its crate.

Console Setup and Power Connection

Instructions for preparing the console and connecting the power.

Console Components

Console Layout and Features

Details the physical layout and structural features of the CUSA EXcel console.

Control Panel Functions and Indicators

Explains control panel buttons, displays, alerts, and status indicators.

Component Descriptions

Details specific components like front, side, and rear panels, and their parts.

Technical Specifications

Console Dimensions and Subsystems

Provides dimensions for console/footswitch and specifications for subsystems.

Electrical, Environmental, and Safety Standards

Covers electrical requirements, operating environment, and relevant safety standards.

Handpiece and Tip Specifications

Details specifications for handpieces and various surgical tips.

Circuit Theory

Display Board and Machine Control Board Circuits

Explains the circuitry of the display and machine control boards.

Ultrasonics Board and Power Supply Circuits

Details the ultrasonics generator, other circuits, and the power supply board.

Checkout Procedures

Pre-operation Inspections

Covers inspections of the footswitch, power cord, and power-on verification.

Handpiece Functional Test

Step-by-step guide for testing the handpiece functionality.

Maintaining the CUSA EXcel System

Recommended Maintenance Schedule

Outlines routine maintenance tasks, frequency, and equipment.

Cleaning and Component Maintenance

Procedures for cleaning the console, sterilizer case, and maintaining the handpiece.

Tip Torquing and System Storage

Covers maintaining the tip torquing set and proper system storage.

Troubleshooting

Troubleshooting Safety and User Guide

Safety precautions and user-level troubleshooting for common issues and alerts.

Engineer Troubleshooting and Flowcharts

Advanced troubleshooting steps and diagnostic flowcharts for engineers.

Replacement Procedures

Console Cover and Power Supply Replacement

Procedures for replacing console covers and the 24V power supply.

PCB and Control Head Component Replacement

Steps for replacing PCBs and control head components.

Pump, Valve, and Sensor Replacements

Procedures for replacing suction control valve, pump, pinch valve, flow sensor.

Cooling Water System and Fuse Replacements

Procedures for replacing cooling water tubing, O-rings, and fuses.

Calibration

Calibration Tools and Setup Procedures

Lists necessary tools and initial setup for calibrations.

Pump and Motor Calibration

Calibration procedures for the suction pump and cooling water pump motor.

Repair Policy

Equipment Return and Packaging Procedures

Guidelines for returning equipment, obtaining authorization, and packaging.

Parts Ordering and Service Center Information

How to order parts and contact Integra service centers.

Service Parts Lists

Parts Identification and Ordering

Information on identifying and ordering replacement parts.

Component Parts Breakdown

Lists parts for handpiece cooling, irrigation, power, suction, electronics, mechanics.

Warranty

Product Warranty Terms and Coverage

Details Integra's warranty, coverage, and exclusions for the equipment.

Service, Repairs, and Liability Limits

Outlines terms for service, repairs, and limitations of liability.