8.14 Replacing the battery boxes
Requirements:
• 4 mm Allen wrench
• 5 mm Allen wrench
• 6 mm Allen wrench
• 10 mm Allen wrench
• 8 mm socket wrench
• 11 mm socket wrench
• 13 mm socket wrench
• 13 mm open-ended wrench
• 24 mm open-ended wrench
• 24 mm box wrench
• Phillips screwdriver, size 2
• torque wrench 20 – 200 Nm
Uninstalling the battery box:
• Remove the rear and the middle covers, as described in chapter 8.1.1 and 8.1.2.
• Remove the splash guards, as described in chapter 8.1.6.
• Remove both lateral covers, as described in chapter 8.1.3.
• Take exact note of the positions of all cables and the sockets that they are connected to. Mark
the connectors and sockets or take a photograph with a digital camera.
• Remove all electronic modules, as described in chapter 8.1.58.4 and its subchapters.
• Remove both batteries, as described in chapter 8.4.
• Remove both drive wheels, as described in chapter 8.9.1.
• Remove both motor/gear box units, as described in chapter 8.1.6.
• Remove the seat, together with the tilt module, as described in chapter 8.15.2 or 8.17.3
(Modilite seat).
• Remove both rubber shock absorbers, as described in chapter 8.11.
• Remove the double bearing of the Dual Swing Technology (D.S.T.), as described in chapter
8.13.
• Remove the front cover, as described in chapter 8.1.4.
• Replace the battery box.
Installing the battery box:
• Assemble the parts in reverse order.
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