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Kalmar DCE80-100E - Page 181

Kalmar DCE80-100E
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DCE80-100E
Technical Handbook
Drive axle Kessler
Service
19
P.Group 40
TDCE01
04GB
3. Push the needle bearing into the planet gear (4). The outer
cardboard sleeve in which the bearings are packed will then
slide off.
4. Fit the planet gears (4) onto the planetary gear carrier (5)
with needle bearing, inner cardboard sleeve, and spacer
washer – as follows:
Apply a sealant to the hole in the planetary gear carrier for
the planet gear shafts (6). (Fit an O-ring where applica-
ble).
Press the planet gear shaft (6) in from the inside, and
make sure the security holes in the shaft and planetary
gear carrier are opposite each other. When the planet
gear shafts are pressed in, the inner cardboard sleeves in
the bearings will be pressed outwards.
N.B. The shafts are slightly tapered and cannot, therefore, be
pressed outwards in the other direction as the planetary
gear carrier would then be damaged.
5. Secure the planet gears with the safety pin (7).
6. Install the planetary gear carrier onto the hub.
7. Screw the adjusting screw (8) in against the stop on the in-
sert shaft and then unscrew the adjusting screw 45–90°.
This corresponds to an axial clearance of between 0.2 and
0.4 mm for the insert shaft.
8. Secure the adjusting screw with the lock nut. Hold the adjust-
ing screw firmly to prevent it from turning with the lock nut.
Outer cardboard
sleeve
Inner
sleeve
cardboard
Sealant
Cardboard sleeve

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