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KIC Explorer User Manual

KIC Explorer
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KIC 2000 User Manual
Hardware and Software
Ver.2.4.0.x
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KIC Explorer Specifications

General IconGeneral
BrandKIC
ModelExplorer
CategoryMeasuring Instruments
LanguageEnglish

Summary

Software Licensing Agreement and Product Warranty

KIC 2000 Software License

Details the terms and conditions for using the KIC 2000 software.

Limited Warranty

Covers defects in material and workmanship for hardware, software, and documentation.

Limitation of Liability

Specifies the extent of KIC's liability regarding software use and potential damages.

KIC's Thermal Profilers Overview

KIC Navigator Software Option

Automated prediction tool for optimizing oven setups and finding optimal profiles.

Auto-Focus Software Option

Calculates ideal oven recipes to avoid initial setup guesswork.

Navigator and Auto-Focus Power Options

Optimizes profiles for reduced energy usage while maintaining product quality.

Installing the KIC 2000 Software

Minimum PC Requirements

Specifies the necessary hardware and operating system for KIC 2000 installation.

Languages Supported

Lists supported languages and their OS requirements for KIC 2000.

KIC Hardware Integration

Direct Oven Communication

Enables direct interface with oven controllers for recipe management.

Installing the Software Key

Procedure for installing the optional software key in the computer's port.

KIC 2000 Profiler Hardware

SlimKIC 2000 Product Kit

Details the SlimKIC 2000 profiler, its features, and accessories.

KIC Explorer Product Kit

Details the KIC Explorer profiler, its channel options, and accessories.

KIC Profiler Technology

Air Thermocouple Usage

Specifies the mandatory placement and use of the Air TC for all profiles.

Trigger Temperatures Explained

How KIC Profilers use trigger temperatures to start and stop profiles.

Hardware Monitor Functions

Monitors system health, readiness, and offers troubleshooting suggestions.

Perfect Data Technology

Patent-pending technology ensuring data integrity via retransmission.

KIC 2000 Optional Features

Software Options (Navigator, Auto-Focus, Power)

Lists optional software keys for enhanced functionality.

Hardware Accessories

Details optional accessories like Wave Surfer and Lead Free Thermal Shield.

KIC Explorer Battery and Power Management

Battery Install/Replacement Guide

Step-by-step instructions for installing or changing batteries in the KIC Explorer.

Battery Life and Temperature Effects

Information on battery life and precautions related to high oven temperatures.

KIC Explorer Power On/Off

Instructions for powering the KIC Explorer on and off using the designated button.

SlimKIC 2000 Hardware Configuration

RF Mode Connection Setup

Details connection for wireless communication via the SlimKIC 2000 receiver.

Data Log Mode Connection Setup

Explains setup for data logging using the SlimKIC 2000 data logger version.

KIC Explorer Hardware Configuration

RF Mode Setup

Describes wireless communication setup using the KIC Explorer Base Station.

Data Log Mode Setup

Explains how to connect the KIC Explorer for data transfer and firmware upgrades.

Connecting KIC Explorer to Computer

USB Connection and Driver Installation

Guides on connecting KIC Explorer to PC via USB, including driver installation.

KIC Explorer Hardware Setup Steps

Found New Hardware Wizard Process

Walks through Windows hardware detection and driver installation.

KIC Explorer Connection Messages Explained

Explains status messages indicating KIC Explorer connection or disconnection.

KIC Explorer Thermal Shields

Cool Touch Thermal Shield Details

Details the standard Cool Touch shield and its handling precautions.

Stainless Steel Thermal Shield Details

Describes the optional Stainless Steel shield and its specifications.

Starting the KIC 2000 Software

KIC 2000 Main Screen Overview

Overview of the KIC 2000 main screen buttons and their functions.

Global Preferences Setup

Setting units, oven name, password, and other global configurations.

Run a Profile Function

Initiates the step-by-step procedure for running a product profile.

Define/Edit Process Window

Creating or editing process windows for solder paste and profile specifications.

Profile Explorer Function

File management system for viewing and managing all run profiles.

Hardware Status Check

Displays status of oven controller, profilers, and software keys.

Quick-Start Profile Checklist

Hardware Setup Checklist

Ensures profiler batteries installed and hardware correctly connected.

Global Preferences Configuration Checklist

Guides on setting units, max product start temp, and preferences.

Process Window Definition Checklist

Steps to select or define solder paste and set process specifications.

Profile Creation Steps

Running a Profile Sequence

Steps to enter product name, process window, and start the profiling process.

Global Preferences Details

Global Tab Configuration

Configuration for units, product start temp, hardware, and language.

Engineer Password Protection

Enables password protection for accessing certain menus in the software.

Auto Focus Settings

Profile Optimization Settings

Configures search modes like Minimize PWI, Maximize Conveyor Speed, etc.

Conveyor Speed Constraints

Sets min/max conveyor speeds for Auto-Focus recommendations.

Process Window Setup

Process Window Name and Description

Naming and saving the Process Window file with chosen statistics and limits.

Solder Paste Menu Selection

Selecting a solder paste or defining custom specifications.

Edit Specs Functionality

Allows editing or choosing statistics and limits for a selected solder paste.

Wave Process Specification

Radio button to switch between reflow and wave solder process specifications.

Same Specs for All TCs Option

Applies same specs to all TCs or defines them individually.

Solder Paste Menu Details

Choosing a Solder Paste

Selecting a paste from the list or choosing 'User Defined' for custom specs.

Accessing Paste Manufacturer Info

Accessing technical support information for the selected solder paste manufacturer.

Editing Process Window Specifications

Spec Details Entry

Entering temperature and time limits for selected specifications to measure PWI.

Separate Specs for Thermocouples

TC Selection and Labeling

Assigning separate specifications and labels to individual thermocouples.

Select TC to View Function

Viewing defined specifications for a specific thermocouple in the dropdown menu.

Saving Process Windows

Creating a Process Window

Steps to create a Process Window: choose paste, edit specs, name, save.

Saving Process Window Changes Permanently

Permanently saves changes made to the Process Window file.

Hardware Status Monitoring

Oven Controller Status

Shows connection status between KIC 2000 software and the connected oven.

Profiler Hardware Status

Displays communication status, temperature, and battery voltage for profilers.

Software Key Status

Indicates the status of the connected software key and its associated functions.

Running a Profile

Name Product and Select Process Window

Entering product name, selecting process window, and application type.

Enabling Auto-Focus Option

Enables or disables the Auto-Focus tool for the current profile run.

Adding Profile Description Notes

Field for entering freehand notes or comments related to the profile.

Auto-Focus Product Dimensions

Measuring Product Dimensions

Entering product dimensions for use with the Auto-Focus software option.

Auto-Focus Confirmation Screen

Confirms product measurements and offers options to use current recipe or Auto-Focus.

Auto-Focus Workflow

Handling No Matching Product Found

Dialog displayed when Auto-Focus finds no matching product in the database.

Addressing Insufficient Database for PWI

Dialog for when database lacks products for a confident PWI estimate.

Auto-Focus Successful Notification

Indicates successful Auto-Focus prediction with likely PWI below 80%.

Confirming Auto-Focus Recipe

Confirm First Guess Recipe Screen

Displays the predicted recipe for user confirmation before applying to oven.

Manual Oven Recipe Entry Procedure

Instructions for manual entry if automatic transfer to oven controller fails.

Entering Oven Recipe Settings

Number of Oven Zones

Inputting the number of heated zones in the oven for recipe configuration.

Temperature Set Points and Conveyor Speed

Entering preheater/wave setpoints and conveyor speed for the wave solder machine.

Zone Settings and Oven Initialization

Zone Length and Temperature Settings

Entering zone lengths and min/max temps for wave solder prediction accuracy.

Oven Initialization File Information

Describes creation of oven config files and default assumptions.

Attaching Thermocouples (TCs)

Air TC Attachment Instructions

Attaching and connecting Air TC, emphasizing position and channel #1.

Wave Surfer TC Connection

Connecting Wave Surfer TCs to SlimKIC 2000 channels.

Wave TC Placement and Connection

Placing and connecting Left/Right Wave TCs to channels #2 and #3.

TC Attachment Examples

Semiconductor TC Attachment

Specific TC attachment graphics for semiconductor application type.

Wave On TC Attachment Examples

Visual guide for attaching Wave TCs for wave soldering profiling.

Selecting Thermocouples and Starting Profile

Selecting Thermocouples for Profile

Checking boxes for TCs and viewing live readings for the profile.

Thermocouple Labeling Option

Optionally adding text labels to identify each thermocouple's placement.

Measuring Distance From Air TC

Measuring and entering distances from Air TC to other thermocouples.

Start Profile Button Function

Button to initiate the profiling process after all selections are made.

Starting the Profile Process

Oven Stability and Temperature Check

Verifying oven stability and thermocouple proximity to setpoints.

Placing Profiler and Board in Oven

Instructions for placing the KIC profiler and board into the oven.

Maximum Operating Temperature Limits

Alerts regarding profiler temperature limits to prevent damage.

Trailing Wire Profiling Technique

Using elongated TCs for low clearance or high temp processes.

KIC 2000 Data Collection Sample Rates

Sample Rates by Application Type

Table showing sample rates per second for different application types.

Live Profile Graph Display

Live Temperature Readings and Delta

Displays real-time temp data and delta values on the graph.

Temperature Plots on Graph

Visual representation of temperature readings over time during the profile.

Oven Settings and Conveyor Speed Display

Shows current oven setpoints and conveyor speed during the profile.

Profile Status Updates

Updates on profile progress, including waiting, started, and retransmission status.

Temperature Triggers

Default Temperature Triggers

Lists default trigger values for starting and stopping profiles across application types.

Profile Retransmission Process

Explains how RF profilers retransmit stored data after the profile ends.

Viewing Profile and Statistics

General Tab - Graph View

Displays profile graph, statistics, and recipe information.

General Tab - Statistic View

Shows detailed statistics and profile data in a table format.

Description Tab View

Presents description notes, statistics, and recipe details for the profile.

Profile Optimization with Navigator

Optimization Tab Overview

Sets search functions for Navigator to find optimal set points and speeds.

Search Mode for Optimization

Options to minimize PWI, maximize speed, or minimize energy consumption.

Conveyor Speed Constraints

Defines low and high conveyor speed limits for Navigator recommendations.

Manual Profile Prediction

Manual Prediction Overview

Predicts profile changes without running the oven, aiding fine-tuning.

Navigator Prediction Overview

Shows Navigator's predicted oven settings and PWI based on optimization.

Modifying Navigator Predictions

Allows adjustment of Navigator's predicted set points and viewing updated results.

Profile Graph Display

Graph Display with PWI Indicator

Shows profile graph with PWI in Green (in-spec) or Red (out-of-spec).

Graph Controller

Graph Controller Options

Modifies graph view: auto scale, grid, reference lines, zone lines, predicted TCs.

Deselecting Thermocouples for Graph

Removes disconnected TCs from graph, recalculating PWI based on remaining data.

Delta T and Statistics Calculation

Delta T Calculation Details

Calculates and displays Delta T and range for statistics, not used for PWI.

Pointer Tool Functionality

Allows viewing temperature and delta at specific points on the profile graph.

Profile Screen Buttons

Buttons for editing process window, copying, printing, or exploring profiles.

Exiting the Graph Screen

Prompt to Run Another Profile

Asks if the user wants to run another profile after exiting the graph screen.

Recipe Selection for Next Profile

Choosing between original or predicted recipe settings for the next profile.

Saving Profile Changes

Saving Profile Changes Dialog

Prompts to save changes to profile description notes or process window.

Saving Process Window Changes Permanently

Permanently saves changes made to the Process Window file.

KIC 2000 Profile Explorer

Profile Explorer Functionality

Manages product profiles, allowing viewing, sorting, and displaying data.

Profile Explorer Buttons

Buttons for editing product dimensions, saving, deleting, and displaying profiles.

Importing External Data Files

Copying Data Files to Profile Folder

Instructions for copying external KIC 2000 data files into the software's profile folder.

Printing Profile Reports

Print Format #1 Setup and Preview

Configures Print Format #1 (Portrait) including company name, site, graph, statistics.

Print Format #2 Options

Print Format #2 Setup and Preview

Configures Print Format #2 (Landscape) with engineer name, memo box, and logo.

Additional Print Options (Memo Box, Logo)

Details Memo Box and Lead Free Logo options for report customization.

Print Format #2 Preview Details

Landscape Layout Preview

Shows landscape layout preview including engineer, memo box, and logo.

Wave Solder Profiling

Wave Solder Profiling Overview

Introduction to profiling wave solder machines using KIC profilers and software.

Wave Surfer Profiling Device

Details the Wave Surfer accessory for wave soldering data collection and optimization.

KIC 2000 Wave Solder Setup

Global Preferences for Wave Solder

Setting units (Fahrenheit) and product start temperature for wave solder.

Process Window for Wave Solder

Defining custom process specifications for wave soldering.

Running a Wave Solder Profile

Select Run a Profile Button

Initiating the wave solder profiling process from the KIC 2000 main screen.

Wave Solder Profile Details

Name Product and Select Process Window

Selecting product name, process window, and application type for wave solder.

Wave On vs. Wave Off Selection

Instructions for selecting Wave On/Off and its impact on TC usage and data.

Wave Surfer Application Selection

Selecting the Wave Surfer option from the applications list.

Wave Solder Oven Settings

Temperature Set Points and Conveyor Speed

Entering preheater/wave setpoints and conveyor speed for the wave solder machine.

Zone Length and Temperature Settings

Entering zone lengths and min/max temps for wave solder prediction accuracy.

Connecting Thermocouples for Wave Solder

Air TC Attachment for Wave Solder

Attaching and connecting Air TC, emphasizing position and contact with the wave.

Wave Surfer TC Connection

Connecting Wave Surfer TCs to SlimKIC 2000 channels.

Wave Solder TC Connections

Wave TC Placement and Connection

Placing and connecting Left/Right Wave TCs to channels #2 and #3.

Product TC Connection for Wave

Connecting product TCs to the KIC profiler, starting from channel #4.

Selecting Thermocouples for Wave Solder

Selecting Wave Solder Thermocouples

Checking boxes for wave TCs and viewing live readings for the profile.

Distance Measurement for Wave TCs

Measuring and entering distances from Air TC to other thermocouples.

Starting the Wave Solder Profile

Pre-Profile Temperature Check

Ensures selected thermocouples are below the maximum initial product temperature.

Wave Solder Profile Execution

Oven Stability Verification

Verifies oven stability and thermocouple proximity to setpoints.

Loading Wave Surfer into Machine

Instructions for loading the Wave Surfer device into the wave machine.

Live Profile Graph Display (Wave Solder)

Live Temperature Readings and Delta

Displays real-time temp data and delta values on the graph.

Oven Settings and Conveyor Speed Display

Shows current oven setpoints and conveyor speed during the profile.

Profile Status Updates

Updates on profile progress, including waiting, started, and retransmission status.

Temperature Triggers for Wave Solder

Default Wave Solder Triggers

Lists default trigger values for starting, mid-point, and ending wave solder profiles.

Error Message: TC Not Through Wave

Alert for when Air TC or Wave TCs do not contact the wave properly.

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