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Kinematic Matrix 2360 - User Manual

Kinematic Matrix 2360
106 pages
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PROGRAMMABLE SHEAR
with Touch Screen Control
INSTALLATION
OPERATION
MAINTENANCE
TROUBLESHOOTING
USER MANUAL
Manual # - 12-092600
Revision - A
Drawing # - 01-092600 (Standard)
01-092620 (Stretch)
Original Instructions in English

Table of Contents

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Summary

Introduction

Function

Describes the programmable strip length, automatic mode, speed, and quantity.

Features

Lists standard and optional features like blade width, voltage, control interface, and motor.

Options

Details optional features like roll feed, support spindle, and feature registration.

Specifications

Lists throughput, strip/card length, cut tolerance, dimensions, power, and environment.

CE Mark

States the machine is CE marked and Declaration of Conformity is available.

Orientation

Defines "Front" and "Rear" based on machine orientation.

Glossary

Defines acronyms and terms like MSDS, PSDS, Pushbutton, Button, HMI, Strip, Web.

General Information

Special Symbols

Explains the meaning and use of symbols like NOTE, IMPORTANT, CAUTION, HAZARD.

Safety

Safety Systems

Covers safety systems like EPO, Blade Cover Interlock, and Chute Interlock.

Lock Out;Tag Out Procedures

Details procedures for safely shutting down the equipment for maintenance.

Vision & Hearing Safety

Recommends protective eyewear and notes sound levels.

Other Personal Protection Equipment Requirements

Specifies required PPE like gloves and masks based on material hazards.

Residual Risks

Highlights inherent risks like shear cut hazard and static control bar shock.

Misuse

Lists improper uses that can lead to hazards, damage, or void warranty.

General Safety Notes

Provides general safety advice, emphasizing not relying solely on automatic systems.

Installation

Moving the Machine

Instructions on how to safely move the machine.

Storage

Guidance on proper storage conditions and temperature.

Electrical Supply

Details power requirements and connection procedures.

Foot Switch Connector

Explains how to connect the optional foot switch.

Decommissioning;Disposal

Procedures for safely decommissioning and disposing of the unit.

Operation

General Module Description

Provides an overview of the machine's main components.

Turning the Machine On

Step-by-step guide to powering on the equipment.

System Control Description

Explains the control panel interface and pushbuttons.

Set-up for New Material

Procedures for preparing the machine for different materials.

Summary of Procedure for Cutting Strips

A concise guide to the main strip cutting process.

Installation of Optional Features

Optional Support Spindle

Instructions for installing the optional support spindle.

Optional Automatic Roll Feed

Installation steps for the automatic roll feed module.

Optional Feature Registration

Details on installing and configuring the feature registration option.

Optional Output Card Guide

Instructions for installing the output card guide.

Optional Magnetic Exit Guide

Instructions for installing magnetic exit guides.

Maintenance

Factory Sealed Settings

Information about critical factory adjustments marked with sealant.

Preventive Maintenance

General guidelines and frequencies for preventive maintenance.

Blade Removal

Step-by-step procedure for removing the guillotine blade.

Cleaning the Blade

Instructions for cleaning the guillotine blade.

Sharpening the Guillotine Blade

Detailed process for sharpening the blade using a fixture.

Removal of the Die Block

Procedure for removing the die block.

Cleaning the Die Block

Instructions for cleaning the die block.

Lubricating the Die Block

Guidance on lubricating the die block.

Reinstalling the Die Block

Procedure for reinstalling the die block.

Lubricating and Reinstalling the Blade

Steps for lubricating and reinstalling the blade.

Blade Drive Belt, Roller & Bushing Replacement

Procedures for replacing belts, rollers, and bushings.

Blade Position Sensors

Procedures for replacing and adjusting blade position sensors.

Static Control Bar Replacement

Steps for replacing the static control bar.

Optional Feature Registration Sensor Replacement

Procedures for replacing the feature registration sensor.

HMI or PLC Replacement

Guidance on replacing the Human-Machine Interface or Programmable Logic Controller.

Control Panel Switch Replacement

Steps for replacing control panel switches.

Troubleshooting

Guide to diagnosing and resolving common machine issues.

Spare Parts, Drawings and Schematics

Spare Parts List

Information on obtaining spare parts and stocking decisions.

Bill of Materials

Mentions a separate BOM file is included in the documentation package.

Assembly Drawings & Schematics

States that drawings and schematics are provided for maintenance assistance.

Warranty

Consumable Wear Parts and Blade Maintenance

Clarifies warranty coverage for wear parts and blades.

Limitation of Liability

States limitations on seller's liability for damages.

Service

Technical Support

Information on obtaining technical support from Kinematic Automation.

Hours of Operation

Lists normal business hours and observed holidays.

Contact Information

Provides contact details (phone, fax, email, mail) for Kinematic Automation.

Kinematic Matrix 2360 Specifications

General IconGeneral
BrandKinematic
ModelMatrix 2360
CategoryPower Tool
LanguageEnglish