KSR Moto TRIGGER 50 - Foot Brake Lever; Master Brake Cylinder Replacement

BRAKES
36
FOOT BRAKE LEVER/ MASTER BRAKE CYLINDER
REPLACEMENT
When the performance of the rear brake is poor it could be
possible that the plunger module gaskets are defect.
1. Drain the brake uid from the hydraulic brake system.
2. Remove the two bolts (1) of the master cylinder cover (2).
3. Remove the two brake plugs (3) from the master cylinder (4).
4. Remove the nut (5).
5. Remove the two brake lines (6).
6. Remove the foot brake lever bolts (7) and the foot brake
lever.
7. Replace defect parts and assemble in reversed order.
!
WARNING
When you need to replace the foot brake lever, always control the
spiral spring is positioned correct.
8. Rell the brake system.
NOTE
The plunger module is not available separately.
FRONT BRAKE CALLIPER REPLACEMENT
When the performance of the front brake is poor it could be possi-
ble that the gaskets of the front brake calliper defect or the brake
pads are worn.
1. Drain the brake uid from the hydraulic brake system.
2. Remove the banjo bolt (1) from the master brake cylinder.
3. Remove the two bolts (2) attaching the brake calliper.
4. Replace the brake calliper.
5. Reassemble in reverse order.
6. Rell the brake system.
NOTE
Always renew the washer of the banjo bolt.
REAR BRAKE CALLIPER REPLACEMENT
When the performance of the rear brake is poor it could be pos-
sible that the gaskets of the rear brake calliper defect or the brake
pads are worn.
The following steps are the same as described in
“FRONT BRAKE CALLIPER REPLACEMENT”.
3
5
4
6
7
1
2
1
2
1
2