KSR Moto TRIGGER 50 - 2. Repair and Diagnostic

KSR Moto TRIGGER 50

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2. REPAIR AND DIAGNOSTICS

46

Table of Contents

Default Chapter3
- Table of Contents3
Important Notes6
Location of Serial Numbers7
- Anti Tempering Label7
General Specifications10
- Specific Tightening Torque10
- General Tightening Torque11
- Special Tools Special Tools12
Special Tools13
Periodic Maintenance Chart17
- Fuel System Air Cleaner21
Fuel System22
- Idle Adjustment22
- Fuel Filters Cleaning23
Engine24
- Engine Oil Level Sensor Inspection24
- Oil Pump Adjustment26
- Transmission Oil Level Inspection27
- Sparkplug Images and Analysis28
- Adjusting the Clutch Cable Free Play on the Engine Side29
Clutch30
- Clutch Adjustment30
- Wheel Bearing and Wheel Axle Damage Inspection31
- Brake Fluid Level Inspection Front32
- Front Brake Pads Inspection33
- Front Brake Disc Inspection34
- Rear Brake Disc Inspection35
- Foot Brake Lever/ Master Brake Cylinder Replacement36
- Front Brake Hose Replacement37
- Front Brake Lever Adjustment38
Drive Chain39
- Drive Chain Wear Inspection40
- Rear Shock Operation Inspection41
Steering42
- Steering Bearing Lubrication42
Fuses44
Electrical System45
- Headlight Aiming Inspection45
2. Repair and Diagnostic46
- Chassis Exploded View / Part Location - Frame47
- Exploded View / Part Location - Rear Swing Arm48
- Specification51
- Carburettor Exploded View / Part Location - Carburettor52
- Carburettor Removal53
- Carburettor Upper Cover Removal54
Fuel Supply55
- Fuel Tank Removal55
- Fuel Cock56
  - Exploded View / Part Location - Cylinder Cylinder Cover57
  - Exploded View / Part Location - Crank Assembly58
- Exploded View / Part Location - Crankcase59
- Specification60
- Troubleshooting61
- Engine Overhaul/ Removal62
Engine Top End63
- Cylinder Removal63
- Oil Pump Removal64
- Clutch Removal65
- Crankshaft Gear and Main Shaft Gear Removal66
- Crankcase Cover (Left) Removal67
- Crankcase Separation68
- Transmission Disassembly69
  - Exploded View / Part Location - Primary Shaft Assy/ Secondary Shaft Assy71
  - Exploded View / Part Location - Shift Mechanism72
  - Exploded View / Part Location - Reduction Gear73
- Transmission Assembling75
- Crankshaft Inspection76
- Top End Parts Inspection78
- Piston Installation80
- Cylinder Installation81
- Left Crankcase Assembling82
- Sprocket Installation83
- Clutch Inspection84
- Exploded View / Part Location Clutch85
- Clutch Assembling86
- Outward Release Lever Adjustment87
- Actuating Lever Adjustment88
- Exploded View / Part Location - Oil Pump89
- Lubrication Scheme90
- Cooling System Scheme91
Wheels and Tires92
- Wheels (Rims)94
- Wheel Bearing Replacement Rear Wheel95
Brakes96
- Brake Levers / Front Brake Lever98
- Brake Fluid99
- Brake Pedal Replacement100
  - Exploded View / Part Location - Front Suspension101
  - Exploded View / Part Location - Adjustable Rear-Suspension103
- Front Suspension Replacement104
- Front Suspension Whole Fork Replacement105
- Rear Swing Arm Replacement106
- Brake Lever Replacement110
Electrical System115
- Location - Electrical System115
- Location - Lights / Instruments Switches116
- Specification117
- Specification118
- Battery Removal119
- Charging System Charging Scheme120
Charging System121
- Regulator - Rectifier Inspection121
- Ignition System Ignition System122
- Specification123
- Ignition System Inspection124
- Trigger Inspection125
Starting System126
- Fault Diagnosis127
- Starting Relay Voltage Inspection128
Lightning System129
- Headlamp Bulb Replacement129
- Position Light Bulb Replacement130
- Rear Winker Replacement131
- Bulb Winker Replacement132
- Taillight Replacement133
- Speedometer Speedometer Description134
Switches and Sensors135
- Electric Horn Inspection135
- Left Handle Switch Inspection136
- Right Handle Switch Replacement137
- Rear Brake Light Switch Inspection138
- Neutral Sensor Inspection139
- Speed Sensor Inspection140
- Fault Diagnosis142
Chassis143
- Left / Right Side Cover Removal143
- Left / Right Tank Side Cover Removal144
- Rear Side Cover Removal145
- Front Fender Removal146
- Cover Front Shock Absorber Left Removal147
- Cover Front Shock Absorber Right Removal148
Mirrow149
- Second Speedometer Second Speedometer150
- Removal of Power Limitation Removal of Power Limitation151

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