KSR Moto TRIGGER 50 - Transmission Assembling

TRANSMISSION ASSEMBLING
1. Install the primary shaft assy (1) and the secondary shaft
assy (2).
2. Pull back the preload device (3) and install the shift drum (4).
NOTE
Watch out to the position of the preload device.
3. Install the balance shaft (5) and the shift shaft set (6).
NOTE
Do not forget the washer (7) of the secondary shaft assy.
NOTE
Watch out to the position of the return spring (8).
TROUBLESHOOTING
FAILURE CAUSE TO DO
Hard to engage gear
Worn or destroyed gearshift fork Replace
Broken shift fork guide pin Replace
Worn gear pawl Replace
Difcult gearshift
Clutch does not separate com-
pletely
Check the clutch mechanism as
well the clutch discs and conditions
of the oil
Defect transmission pull spring Replace
Worn gearshift drum lock groove Replace
Automatic gearshift
Connecting pawl is worn and its
edge turns round
Replace
Weak transmission unit return
spring
Replace
Worn gearshift drum and shift fork Replace
ENGINE/ TRANSMISSION
75
5
6
7
8
2
1
4
3