Magicard Rio Pro - Page 104

Magicard Rio Pro

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Ultra Electronics Card Systems

Rio Pro Maintenance Manual

- 104 -

Part Numbers:

3633-0100-011 Brush Strip

E9243 Pop Rivet

3633-0403 Modified Wire Loom

Anti Static Brush Strip is fitted

here.

Rio Pro Stepper Motor pulleys are now held in

place by Push-On „Star Washer‟ (P/N

RIO/0465), left side also.

Table of Contents

Default Chapter2
- Table of Contents2
Contents4
- Conventions4
- Warnings, Cautions and Notes4
Safety Instructions5
Introduction to the Printing Process6
- Card Design Limitations8
- Badge Design8
- Section 1.1 Card Design Limitations8
Key Features of the Magicard Rio Pro9
- Specification of the Magicard Rio Pro10
Component Layout11
- Section 3 COMPONENT LAYOUT11
Dye Film Options14
- Loading the Dye Film15
- Section 4.1 Loading the Dye Film15
- Section 4.2 Cards16
Single / Double-Sided Upgrade18
Philosophy19
- Repair and Maintenance19
- Section 6 PHILOSOPHY19
- The Warranty20
- Section 6.2 the Warranty20
- Internet Support21
- Recommended Tools21
- Section 6.3 Internet Support21
Cleaning the Printer22
- Cleaning Is Important22
- Cleaning Supplies22
- Cleaning the Printer Rollers23
- Section 7.3 Cleaning the Printer Rollers23
- Replacing the Cleaning Roller24
- Section 7.4 Replacing the Cleaning Roller24
- Cleaning the Print Head25
- Section 7.5 Cleaning the Print Head25
Magicard Rio Pro Driver26
- Installation Instructions for Windows 2000/Xp/2003 Server & VISTA26
- Installation Instructions for Windows 2000/Xp/2003 Server & VISTA and Windows 7 Continued28
- Un-Installing the Driver for Windows 2000 / Xp / 2003 Server29
- Un-Installing the Driver for Windows Vista / Windows 730
- Driver Description31
- Section 8.4 Driver Description31
Printer Display32
- Menu Options32
- Section 9 PRINTER DISPLAY32
- Clean Rollers33
- Test Card33
- Section 9.1.1 1. Clean Rollers33
- Info34
- Hand Feed34
- Section 9.1.3 3. Info34
- Mag Self Test35
- Reset Printer35
- Section 9.1.5 5. Mag Self Test35
- Maintenance Mode36
- Soak Test Mode36
- Section 9.2 Maintenance Mode36
- Sensor Test Mode37
- Section 9.2.2 Sensor Test Mode37
- Previous Menu38
- Section 9.2.3 Previous Menu38
Print Head Replacement39
- Print Head Damage39
- Print Direction39
- Print Head Electronic Failure40
- Section 10.2 Print Head Electronic Failure40
- Replacing the Print Head41
- Section 10.3 Replacing the Print Head41
- Setting the Print Head Density Calibration42
- Print Head Setup and Adjustment43
Dismantling and Assembling the Printer44
- Removing & Refitting the Printer Casing44
- Removing & Refitting the Front Fascia Cover44
- Removal & Refitting of the Top Dye Film Sensor45
- Removing & Refitting of the Lower Dye Film Sensor45
- Removal and Refitting of the Card Thickness Adjuster46
- Removing & Refitting the Controller Pcb46
- Removing & Refitting of the Front & Rear Card Sensor47
- Removing & Refitting the Lcd Display47
- Removal & Refitting of Left Side Components48
- Removal and Refitting of Right Side Components49
- Removal & Refitting of the Drive Motors & Front Card Sensor50
- Removal of the Chassis Cover51
- Section 11.11 Removal of the Chassis Cover51
- Removal of the Rotation Unit52
- Removal of the Idle Rollers52
- Section 11.13 Removal of the Idle Rollers52
- Removal and Refitting of the Large Bearing Plate53
- Removal and Refitting of Steel Circlips53
- Section 11.16 Removal and Refitting of Rollers54
- Removal & Refitting of the Card Guide & Middle Card Sensor54
Section 12 TOUBLESHOOTING55
- Initialisation Sequence55
- Section 12.1 Initialisation Sequence55
- Hardware Problems56
- Section 12.2 Hardware Problems56
- Image Problems57
- Section 12.3 Image Problems57
- Image Problems Cont58
- Section 12.3 Image Problems Cont58
- Printer Driver Problems59
- Section 12.4 Printer Driver Problems59
- Magnetic Encoding Problems61
- Section 12.5 Magnetic Encoding Problems61
Error Code List62
- Error Code List Cont63
- Error Code List Cont64
- Error Code List Cont65
Magicard Printer Support Utility79
Magnetic Encoding88
- Magnetic Encoding Standards88
- Section 15 MAGNETIC ENCODING88
- Basic Magnetic Encoding90
- Section 15.2 Basic Magnetic Encoding90
- Encoding Using Badge Printing Software91
- ASCII Character Set Supported by the Rio Pro92
- Iso Standards92
- Error Checking93
- Section 15.6 Error Checking93
- FITMENTS to the Printer94
- Section 15.7 FITMENTS to the Printer94
Parts & Part Numbers95
- External Components95
- Top Cover Assembly (3633-0150)95
- Print Head Assembly (FG/3633-0160)96
- Rotation Unit Assembly (3633-0140)96
- Roller Layout97
- Section 16.5 Roller Layout97
- Drive Mechanism Right Hand Side98
- Drive Mechanism Left Hand Side99
- Motor Layout and Part Numbers100
- Internal Wiring & Sensor Part Numbers101
- Magnetic Encoding Option102
- Section 16.10 Magnetic Encoding Option102
Product Updates103
- Section 17 PRODUCT UPDATES103

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