Magicard Rio Pro - Page 107

Magicard Rio Pro

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Ultra Electronics Card Systems

Rio Pro Maintenance Manual

- 107 -

Fig 1

Additional Plastic Flange now fitted to all

Rio Pro printers to prevent Rotation Belt

and Rotation Drive Belt slipping off.

Fitted to both pulleys on each side.

Table of Contents

Default Chapter2
- Table of Contents2
Contents4
- Conventions4
- Warnings, Cautions and Notes4
Safety Instructions5
Introduction to the Printing Process6
- Card Design Limitations8
- Badge Design8
- Section 1.1 Card Design Limitations8
Key Features of the Magicard Rio Pro9
- Specification of the Magicard Rio Pro10
Component Layout11
- Section 3 COMPONENT LAYOUT11
Dye Film Options14
- Loading the Dye Film15
- Section 4.1 Loading the Dye Film15
- Section 4.2 Cards16
Single / Double-Sided Upgrade18
Philosophy19
- Repair and Maintenance19
- Section 6 PHILOSOPHY19
- The Warranty20
- Section 6.2 the Warranty20
- Internet Support21
- Recommended Tools21
- Section 6.3 Internet Support21
Cleaning the Printer22
- Cleaning Is Important22
- Cleaning Supplies22
- Cleaning the Printer Rollers23
- Section 7.3 Cleaning the Printer Rollers23
- Replacing the Cleaning Roller24
- Section 7.4 Replacing the Cleaning Roller24
- Cleaning the Print Head25
- Section 7.5 Cleaning the Print Head25
Magicard Rio Pro Driver26
- Installation Instructions for Windows 2000/Xp/2003 Server & VISTA26
- Installation Instructions for Windows 2000/Xp/2003 Server & VISTA and Windows 7 Continued28
- Un-Installing the Driver for Windows 2000 / Xp / 2003 Server29
- Un-Installing the Driver for Windows Vista / Windows 730
- Driver Description31
- Section 8.4 Driver Description31
Printer Display32
- Menu Options32
- Section 9 PRINTER DISPLAY32
- Clean Rollers33
- Test Card33
- Section 9.1.1 1. Clean Rollers33
- Info34
- Hand Feed34
- Section 9.1.3 3. Info34
- Mag Self Test35
- Reset Printer35
- Section 9.1.5 5. Mag Self Test35
- Maintenance Mode36
- Soak Test Mode36
- Section 9.2 Maintenance Mode36
- Sensor Test Mode37
- Section 9.2.2 Sensor Test Mode37
- Previous Menu38
- Section 9.2.3 Previous Menu38
Print Head Replacement39
- Print Head Damage39
- Print Direction39
- Print Head Electronic Failure40
- Section 10.2 Print Head Electronic Failure40
- Replacing the Print Head41
- Section 10.3 Replacing the Print Head41
- Setting the Print Head Density Calibration42
- Print Head Setup and Adjustment43
Dismantling and Assembling the Printer44
- Removing & Refitting the Printer Casing44
- Removing & Refitting the Front Fascia Cover44
- Removal & Refitting of the Top Dye Film Sensor45
- Removing & Refitting of the Lower Dye Film Sensor45
- Removal and Refitting of the Card Thickness Adjuster46
- Removing & Refitting the Controller Pcb46
- Removing & Refitting of the Front & Rear Card Sensor47
- Removing & Refitting the Lcd Display47
- Removal & Refitting of Left Side Components48
- Removal and Refitting of Right Side Components49
- Removal & Refitting of the Drive Motors & Front Card Sensor50
- Removal of the Chassis Cover51
- Section 11.11 Removal of the Chassis Cover51
- Removal of the Rotation Unit52
- Removal of the Idle Rollers52
- Section 11.13 Removal of the Idle Rollers52
- Removal and Refitting of the Large Bearing Plate53
- Removal and Refitting of Steel Circlips53
- Section 11.16 Removal and Refitting of Rollers54
- Removal & Refitting of the Card Guide & Middle Card Sensor54
Section 12 TOUBLESHOOTING55
- Initialisation Sequence55
- Section 12.1 Initialisation Sequence55
- Hardware Problems56
- Section 12.2 Hardware Problems56
- Image Problems57
- Section 12.3 Image Problems57
- Image Problems Cont58
- Section 12.3 Image Problems Cont58
- Printer Driver Problems59
- Section 12.4 Printer Driver Problems59
- Magnetic Encoding Problems61
- Section 12.5 Magnetic Encoding Problems61
Error Code List62
- Error Code List Cont63
- Error Code List Cont64
- Error Code List Cont65
Magicard Printer Support Utility79
Magnetic Encoding88
- Magnetic Encoding Standards88
- Section 15 MAGNETIC ENCODING88
- Basic Magnetic Encoding90
- Section 15.2 Basic Magnetic Encoding90
- Encoding Using Badge Printing Software91
- ASCII Character Set Supported by the Rio Pro92
- Iso Standards92
- Error Checking93
- Section 15.6 Error Checking93
- FITMENTS to the Printer94
- Section 15.7 FITMENTS to the Printer94
Parts & Part Numbers95
- External Components95
- Top Cover Assembly (3633-0150)95
- Print Head Assembly (FG/3633-0160)96
- Rotation Unit Assembly (3633-0140)96
- Roller Layout97
- Section 16.5 Roller Layout97
- Drive Mechanism Right Hand Side98
- Drive Mechanism Left Hand Side99
- Motor Layout and Part Numbers100
- Internal Wiring & Sensor Part Numbers101
- Magnetic Encoding Option102
- Section 16.10 Magnetic Encoding Option102
Product Updates103
- Section 17 PRODUCT UPDATES103

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