Manitowoc Grove RT9150E

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Table of Contents5
Section 113
Overview of Manuals13
Delivery Report13
Customer Support13
General13
Safety Information14
General Crane Design14
Specific Crane Description14
Lifting Capacities (Load Chart)14
Basic Components14
Axle Weight Distribution14
Serial Number Location14
Transportation and Lifting Data14
Noise/Vibration Test Results15
Noise Level Test Results15
Vibration Level Test Results15
List of Specifications16
General16
Dimensions16
Capacities16
Torque Converter16
Transmission16
Engine16
Axles16
Brakes16
Wheels and Tires16
Hydraulic Pumps17
Hoists17
Wire Rope (Hoist Cable)21
General21
Environmental Conditions21
Dynamic Shock Loads21
Lubrication21
Precautions and Recommendations During Inspection or Replacement21
Wire Rope Inspection (Running Ropes and pendant Cables)22
Wire Rope Inspection/Replacement (All Wire Rope)23
Seizing Wire Rope23
Installing 35X7 Class Wire Rope24
Section 227
Safety Messages27
General28
Safety Alert Symbol28
Signal Words28
Warning Signs28
Accidents28
Operator Information28
Operator Qualifications29
Operational Aids30
Rated Capacity Limiter (RCL) Systems (if Equipped)30
Anti-Two-Blocking Device31
Working Area Limiter (if Equipped)31
Crane Stability/Structural Strength32
Load Charts32
Work Site32
Wind Forces33
Wind Speeds33
Lifting Operations46
Counterweight47
Outrigger Lift off47
Multiple Crane Lifts47
Tilt-Up Panel Lifting47
Pile Driving and Extracting48
Crane Equipment48
Crane Inspection48
Electrocution Hazard49
Set-Up and Operation50
Electrocution Hazard Devices50
Electrical Contact51
Special Operating Conditions and Equipment51
Earthing the Crane51
Personnel Handling52
Environmental Protection53
Maintenance53
Service and Repairs53
Lubrication54
Tires55
Hoist Rope55
Synthetic Hoist Rope55
Wire Rope55
Sheaves56
Batteries57
Super Capacitor (if Equipped)57
General Maintenance57
Transporting the Crane58
Travel Operation58
Work Practices59
Personal Considerations59
Crane Access59
Job Preparation59
Working60
Lifting61
Hand Signals62
Jib64
Parking and Securing64
Shut-Down64
Cold Weather Operation64
Temperature Effects on Hook Blocks65
Temperature Effects on Hydraulic Cylinders65
Model Specific Information67
Crane Access67
Boom Inspection68
Superstructure Inspection70
Carrier Inspection72
Operational Aids77
Rated Capacity Limiter System77
RCL Boom Alarm (CE Units)77
Control Lever Lockout System77
Steering Column78
Transmission Shift Lever78
Turn Signal Lever78
Horn78
Ignition Switch78
Left Turn Signal Direction Indicator78
Right Turn Signal Direction Indicator79
Park Brake Switch79
Headlights Switch79
Drive Select Switch79
Hazard Lights Switch79
Engine Idle Increase/Decrease Switch79
Steering Column Left Side and Floor80
Steering Column Tilt/Telescope Lever80
Cup Holder80
360° Swing Lock Pedal80
Swing Brake Pedal80
Service Brake Foot Pedal80
Throttle Pedal80
Right Side Console81
RCL Control Panel81
RCL Override Switch (Non-CE Certified Cranes)81
RCL Emergency Override Switch and Indicator (CE Certified Cranes)81
ECOS Control Panel82
Emergency Stop Switch82
Turntable Lock Pin Control Handle82
Accessory Outlet82
Diagnostic Connector82
Level Indicator82
Overhead Controls and Features83
Skylight Window Latch83
Skylight Wiper and Wiper Motor83
Skylight Sunscreen83
Cab Circulating Fan83
Right Side Window Latch83
Overhead Light83
Overhead Console (Right Side)84
Seat-Mounted Controls85
Right-Hand Armrest Assembly85
Seat Adjustment Lever85
Seat Back Adjustment Lever85
Seat Assembly Adjustment Lever86
Armrest Adjustment Knob86
Left-Hand Armrest Assembly86
Right-Hand Armrest Controls86
Main Hoist or Telescope/Boom Lift Controller86
High Speed Main and Auxiliary Hoist Boost Button87
Work Horn Button87
Hoist Rotation Indicators87
Main Hoist (I) Switch87
Boom Lift Switch87
Boom Telescope Switch87
Luffing Jib Switch (Optional)87
Cab Tilt Switch87
Left-Hand Armrest Controls87
Auxiliary Hoist/Swing Gear Controller87
Swing Gear Freewheel Button88
Hoist Rotation Indicators89
Swing Gear Switch89
Crane Function Switch89
Auxiliary Hoist (II) Switch89
Differential Lock Switch (Optional)89
Rear Steer Control Switch89
Lift Switch (CE Option)89
Miscellaneous Cab Controls and Features89
Cab Door89
Fire Extinguisher90
Emergency Exit90
Dead Man's Switch and Seat Contact Switch90
Jib Release Pole90
RCL Lockout Alarm90
ECOS Control Unit91
Common Elements91
Main Menu95
Outriggers Submenu98
Swing Gear and Brake Submenu104
Telescope Submenu106
Telescope Mechanism Error Messages111
Working Range Limitation Submenu112
Entering Limit Values112
Entering Limit Values/Objects Manually118
Shutdown by Working Range Limiter120
Monitoring Submenu121
Power Unit Speed Submenu122
Counterweight Submenu123
Settings Submenu126
Adjusting the Brightness of the Display131
Lamp Test132
Operating Hours133
Entering the Current Telescope Status134
Warning Messages136
Error Messages140
RCL Control Unit142
Common Elements142
RCL Early Warning146
RCL Shutdown146
RCL Override147
RCL Main Menu149
Rigging Mode Submenu150
Entering the Rigging Mode155
Rigging Mode Monitoring Submenu159
RCL Monitoring Submenu160
Error Messages in the Monitoring Submenu165
Lifting Capacity Tables Submenu166
Working Range Submenu170
Settings Submenu173
Error Submenu175
Error Codes177
Operating Procedures179
New Crane Conditioning179
Pre-Starting Checks179
Wind Forces179
Cold Weather Operation180
Engine182
Transmission182
Hoist182
Swing Drive and Turntable Bearing182
Axles182
Hydraulic Oil System183
Battery Disconnect183
Engine Operation183
Exhaust System Cleaning184
Transporting Crane185
Crane Travel Operation185
Travel on Slopes190
Proper Operation of Differential Lock190
Proper Operation of Axle Oscillation Lockouts191
General Crane Operation192
Using Your Load Chart192
Counterweight Installation/Removal193
Crane Functions196
Operation of the Rated Capacity Limiter (RCL)196
Prior to Crane Operation197
Deploying the Outriggers199
Outrigger Monitoring System (OMS) RCL Display (Optional-Standard in North America)200
Outrigger Monitoring System (OMS) RCL200
Display (Optional-Standard in North America)200
Stowing the Outriggers202
Rotating the Superstructure203
Elevating/Lowering the Boom205
Tilting the Crane Cab206
Telescoping the Boom207
Telescoping with Teleautomation210
Manual Telescoping213
Telescoping Main Boom in Horizontal Position221
Telescoping with Rigged Boom Extension221
Telescope Emergency Program222
Hoist Operation229
Boom Extensions230
Stowing and Parking233
Unattended Crane233
Accessing the Hoist Area236
Travel Configuration236
Working Configuration236
Hoist Cable (Wire Rope)236
Removing the Old Cable236
Installing a New Cable237
Cable Reeving238
Dead-End Rigging/Wedge Sockets239
Installing Wedge and Socket239
Counterweight Removal and Installation246
Counterweight Stand Installation246
Standard Fabricated Counterweight Installation246
Standard Fabricated Counterweight Removal247
Heavy Fabricated Counterweight Installation248
Heavy Fabricated Counterweight Removal248
Kg (39,000 Lb) Cast Counterweight Installation249
Kg (39,000 Lb) Cast Counterweight Removal250
Heavy Cast Counterweight Installation250
Heavy Cast Counterweight Removal251
Counterweight Stand Removal252
Outrigger Removal and Installation253
Bleed Valve Operation253
Outrigger Box Removal253
Outrigger Box Installation255
Anti Two Block (A2B) Switch256
Lock256
Unlock256
Before Operation256
Boom Extensions258
Installing the Folding Boom Extension259
Securing Extension with Tag Line (Rope)260
Relieving the Load on Connecting Lugs260
Extension Erecting Warnings and Requirements260
Erecting Procedure: 36 Ft (11 M) Extension260
Erecting Procedure: 59 Ft (22 M) Extension263
Extension Electrical Connections266
Connecting the Anti-Two Block Switch267
Extension Hydraulic Connections (Optional Hydraulic Extension)268
Folding Deflection Sheaves270
Positioning/Removing the Hoist Cable271
Mechanical Luffing Jib (Adjustable Boom Extension)272
Stowing the Folding Boom Extension274
Boom Extension Transport Condition277
Installing and Removing the 26 Ft (8 M) and 19 Ft (6 M) Extension Inserts278
Auxiliary Single-Sheave Boom Nose285
Installation285
Removal285
Working Position286
Rigging the Auxiliary Boom Nose286
Transport Position286
Heavy Duty Luffing Boom Extension287
Installation and Removal287
Heavy Duty Nose Sheave287
Stowed Position287
Anemometer/Aircraft Warning Light288
Mounting Anemometer/Aircraft Warning Light288
Removing Anemometer/Aircraft Warning Light288
Section 5289
General289
Environmental Protection289
Lubrication Intervals289
Standard Lubricants Package290
Arctic Conditions290
Below -9°C (15°F)290
Surface Protection for Cylinder Rods293
Wire Rope Lubrication293
Lubrication Points294
Cranelube294
Cummins Oil Registration List294
Safety294
Steering and Suspension295
Axles297
Drive Train299
Drive Train (Continued)301
Outriggers303
Hydraulic305
Turntable307
Cab Tilt309
Lift Cylinder311
Hoist313
Boom315
Boom (Continued)317
Boom Extension319
Boom321
General323
Instructions323
Daily or 10 Hour Check List323
Weekly or 50 Hour Check List324

Manitowoc Grove RT9150E - Page 328

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