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SBC PCD3 Series User Manual
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Saia-Burgess
Controls AG
Hardware manual for PCD3 series │ Document 26-789 ENG19│ 2018-06-29
Contents
0-5
0
0.2
T
rademarks
Saia PCD
®
and Saia PG5
®
are registered trademarks of Saia-Burgess Controls
AG.
ePlan
®
is the registered trademark of
ePlan Software & Service GmbH & Co. KG.
T
echnical changes based on the current technical state of the art.
Saia-Burgess Controls
AG, 2018. ©
All rights reserved.
Published in Switzerland
5
7
Table of Contents
Default Chapter
2
Table of Contents
2
Content
5
Document Versions
5
Trademarks
6
1 Graphical Table of Contents
7
Graphic List of Contents
7
2 Orientation Guide
8
Introduction
8
Connection of Saia PCD ® Controllers to the Internet
8
Eplan ® Macros
8
Hardware Manual for PCD3 Series │ D Ocument 26-789 ENG19│ 2 018-06-29 0
8
Planning an Application
11
E/A Module Cabling
14
Cable Layout
14
Cable Routing
15
Overvoltage Protection for Long Distances or External Cables
15
Series Cabling
16
Addressing
17
Labeling of the Module Carriers and I/O Slot Modules
19
Module Carrier
19
I/O Slot Module
20
3 Pcd3.Mxxx0 Classic CPU and Module Carrier
24
System Overview
24
SBC S-Net Networking Concept
25
Saia PCD ® Web Server
26
General Technical Data
27
System Resources
29
Program Blocks
29
Value Range of the Number Types
29
Media
29
Pcd3 Cpu
30
Block Diagram Pcd3.Mxxx0
30
Pcd3.M3X20 / Pcd3.M3X30 and Pcd3.M5X40 / Pcd3.M6X40
31
Pcd3.Mxx60
33
Hardware and Firmware Versions of the Pcd3.Mxxx0
35
Extension with PCD3 Components
36
Module Carrier
38
The Module Carriers (LIO)
39
Calculation of the Possible Load
43
Module Carrier Connections
43
Installation of the CPU and Module Carrier
44
Mounting Position and Ambient Temperature
44
Assembly / Disassembly
44
Insertion of I/O Modules
45
Dimensions
46
Power Supply and Connection Plan
47
External Power Supply
47
Internal Power Supply
49
Internal Power Supply for more than One Module Carrier
49
Grounding and Connection Concept
51
Data Retention in the Event of Power Failure
52
Battery Module PCD3.R010 for Pcd3.M3Xxx
52
Operating States
54
Leds and Their Meaning
55
Operating Mode (Run/Stop)
56
Run/Stop Push-Button
56
Run/Stop Switch
57
Manual Control and Emergency Operation
58
Connections of the Pcd3.Mxxx0
60
Connections on Orange Terminal Block
61
Port 2)
61
Interrupt Inputs
62
Hardware Watchdog
64
Supply
66
Software Watchdog
67
Hardware Clock (Real Time Clock)
68
Storage Space on the PCD3
69
Storage Types in the Saia PCD ® Systems
69
Memory Management (PCD3 Without Integrated Μsd Flash Card)
71
Memory Management (PCD3 with Integrated Μsd Flash Card)
74
Memory Structure of the Saiapcd3 Systems
76
Optional Memory Upgrades
78
Overview
80
Storage Module PCD3.R600 for Flash Cards (FC)
83
SD Flash Memory Cards
87
Micro-SD Flash Memory Card PCD7.R-MSD1024
89
4 RIO (Remote Input Output) Head Stations
90
The RIO (Remote Input Output) Head Stations
90
Internal Power of the Pcd3.T76X Head Stations
90
Connections of the RIO Head Station Pcd3.T76X for 4 Modules
90
Meaning of the Connections
93
Power LED
94
Diagnosis Information of the Rios
95
LED Meaning
95
Diagnosis Module
97
Terminating Resistors of Profibus-DP or Profi S-Net Network
101
5 Communications Interfaces
102
General
102
Serial Interface Logs
102
Serial S-Net
105
Profi S-Net
105
Ether S-Net
105
Logs Implemented in the User Program
105
Onboard Interfaces
106
Summary Table
106
Connector (Port 0) as Communication Interface and as Programmer Connection (Only Pcd3.M5Xx0 / M6Xx0)
107
RS-232 Connector (Port 0) as Communication Interface and as Programmer Connection (Only Pcd3.M5Xx0 / M6Xx0)
107
RS-422 (Port 3)
109
S-Net / MPI (Port 10)
109
RS-485 / RS-422 (Port 3)
109
CAN (Port 10)
110
Profibus DP Master (Port 10)
110
USB PGU Interface for Programming Device Connection
111
Ethernet RJ-45 and Profibus
112
Profi S-Net/Dp Slave (Port 2)
113
Plug-In Interface Modules on I/O Slot 0
114
Overview Slot Interface Modules
114
Serial Interfaces on I/O Module Slot 0 (Port 1)
115
LIO and RIO
116
Interfaces of Pcd3.CXXX and Pcd3.Txxx
116
6 Input/Output (I/O) Modules
117
Configuration
118
CPU Processor Units
118
RIO - Remote Input Output Module Carrier Pcd3.T76X
118
Smart-RIO PCD3.T665 and PCD3.T666
118
8 Maintenance
122
Battery Change at the Pcd3.M5Xx0/M6Xx0
122
Battery Change at the Pcd3.M3Xx0 with PCD3.R010
122
A Appendix Symbols for Notes Etc
126
Mass Designation, Symbols and Meaning
126
Note Symbols
126
Definitions for the Serial Interfaces
127
A.2.2 Rs-485/422
128
Tty/Current Loop
130
Glossary
131
A.3 Glossary
131
Contact, Support and Repair Addresses
133
4
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SBC PCD3 Series Specifications
General
Brand
SBC
Model
PCD3 Series
Category
Controller
Language
English
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