Installation manual
HB-37420-810-01-25F-EN PSC1-C-100 Installation manual - V2.2.docx Page 4 of 201
Version: 25F
Contents
1
IMPORTANT NOTES ............................................................................................. 7
2
DEFINITIONS ......................................................................................................... 7
2.1
Reference documents ............................................................................................................................. 8
2.2
Abbreviations used ................................................................................................................................. 9
3
SAFETY INSTRUCTIONS .................................................................................... 10
3.1
Intended use ......................................................................................................................................... 10
3.2
Usage in regions with UL/CSA requirement .......................................................................................... 11
3.3
General safety instructions ................................................................................................................... 12
3.4
Operating and service ........................................................................................................................... 13
3.5
Transport/storage ................................................................................................................................ 14
3.6
Module overview.................................................................................................................................. 15
3.7
Device characteristic data ..................................................................................................................... 16
3.7.1
Basic modules ...................................................................................................................... 16
3.7.1.1
PSC1-C-100 (-FBx
(1)
) (-MC) ............................................................................................. 16
3.7.2
Central expansion modules .................................................................................................. 20
3.7.2.1
Expansion module PSC1-E-21-SDM1 ............................................................................. 20
3.7.2.2
Expansion module PSC1-E-22-SDM1-2 .......................................................................... 22
3.7.2.3
Expansion module PSC1-E-23-SDM2 ............................................................................. 24
3.7.2.4
Expansion module PSC1-E-24-SDM2-2 .......................................................................... 26
3.7.2.5
Expansion modules PSC1-E-131 and PSC1-E-133......................................................... 28
3.7.3
Decentral expansion module ................................................................................................ 31
3.7.3.1
PSC1-E-37 ........................................................................................................................ 31
3.7.4
Optional universal communication interface ......................................................................... 34
3.7.4.1
Tech. characteristic data: Optional universal communication interface ........................... 35
3.7.4.2
Using the memory card .................................................................................................... 36
3.7.5
Encoder specifications .......................................................................................................... 37
3.8
Derating outputs .................................................................................................................................. 37
3.9
Marking ................................................................................................................................................ 38
3.9.1
Type plate ............................................................................................................................. 38
3.9.2
Items supplied ....................................................................................................................... 39
4
SAFETY-RELATED FEATURES ......................................................................... 40
4.1
General layout, safety-related architecture and characteristic data ..................................................... 40
4.2
Safety-related characteristic data and circuitry for sensors connected ................................................. 44
4.2.1
Digital sensors ...................................................................................................................... 44
4.2.1.1
Characteristics of the sensors / input elements ................................................................ 44
4.2.1.2
DC digital sensors/inputs .................................................................................................. 45
4.2.1.3
Classification of the safe digital inputs.............................................................................. 49
4.2.1.4
Connection examples, digital sensors/safety switch ........................................................ 51
4.2.1.5
Overview of achievable PL for digital safety inputs .......................................................... 56
4.2.2
Sensors for speed and/or position acquisition ...................................................................... 58
4.2.2.1
General safety-related layout of sensor interface for position and/or speed .................... 58
4.2.2.2
General diagnostic measures for encoder interface......................................................... 59
4.2.2.3
Encoder types and their combinations, diagnostic characteristic data ............................. 60
4.2.2.4
Specific diagnostic measures in relation to the encoder type used ................................. 66
4.2.2.5
Safety-related shutdown thresholds, encoder systems for position and speed acquisition
67
4.2.2.6
Safety-related assessment of the encoder types and their combination.......................... 70
4.3
Safety-related characteristic data and circuitry for the outputs ............................................................ 72
4.3.1
Characteristics of the output elements ................................................................................. 72
4.3.2
Diagnostics in the shutdown circuit ...................................................................................... 74
4.3.2.1
Diagnostic functions ......................................................................................................... 74
4.3.2.2
Overview of DC in relation to selected diagnostic functions ............................................ 75
4.3.3
Permissible capacitive and inductive load on safe outputs .................................................. 76
4.3.4
Digital outputs ....................................................................................................................... 77
4.3.4.1
Example circuits, basic outputs ........................................................................................ 79
4.3.5
Digital outputs I/O (IQQx) ..................................................................................................... 86
4.3.5.1
Classification of the I/O (IQQx) when used as an output ................................................. 86