Installation manual
HB-37420-810-01-25F-EN PSC1-C-100 Installation manual - V2.2.docx Page 6 of 201
Version: 25F
7
COMMISSIONING .............................................................................................. 151
7.1
Procedure ........................................................................................................................................... 151
7.2
Sequences for switching on ................................................................................................................ 151
7.3
Reset behaviour .................................................................................................................................. 153
7.3.1
Reset types and triggering element .................................................................................... 154
7.3.2
Reset timing ........................................................................................................................ 155
7.3.3
Reset function ..................................................................................................................... 155
7.3.3.1
Example reset function with protection against incorrect usage .................................... 157
7.4
LED indication ..................................................................................................................................... 160
7.5
Parameter configuration..................................................................................................................... 161
7.6
Function check .................................................................................................................................... 161
7.7
Validation ........................................................................................................................................... 161
8
SAFETY-RELATED CHECK .............................................................................. 162
9
MAINTENANCE ................................................................................................. 163
9.1
Modification / dealing with changes to the device ............................................................................. 163
9.2
Replacement of a module ................................................................................................................... 163
9.3
Servicing interval ................................................................................................................................ 163
10
TECHNICAL SPECIFICATIONS ..................................................................... 164
10.1
Ambient conditions ............................................................................................................................ 164
10.2
Safety-related characteristic data ....................................................................................................... 164
11
SWITCH TYPES .............................................................................................. 165
12
NOTES FOR DESIGNING, PROGRAMMING, VALIDATING AND TESTING
SAFETY-RELATED APPLICATIONS ....................................................................... 171
12.1
Risk assessment .................................................................................................................................. 171
12.2
Technical documentation required ..................................................................................................... 173
12.3
Steps required for designing, realisation and testing .......................................................................... 174
12.3.1
Phases of the V model ....................................................................................................... 175
12.3.2
Specification of the safety requirements (breakdown) ....................................................... 176
12.3.3
Specification of the functional safety system ...................................................................... 179
12.3.3.1
Definition of the safety functions ................................................................................. 179
12.3.3.2
Performance Level required (PLr) (additional emergency stop) ................................ 180
12.3.3.3
Example – specification of the safety functions in tabular form ................................. 181
12.3.4
Software specification ......................................................................................................... 182
12.3.5
Hardware specification ....................................................................................................... 184
12.3.5.1
Selection of SRP/CS and equipment ......................................................................... 184
12.3.5.2
Examples for hardware specification .......................................................................... 185
12.3.5.3
Consideration of systematic failures ........................................................................... 186
12.3.6
Hardware and software design ........................................................................................... 188
12.3.7
Check of the hardware design ............................................................................................ 188
12.3.7.1
Iterative check on the safety level achieved ............................................................... 188
12.3.8
Verification of software (program) and parameters ............................................................ 191
12.3.8.1
FUP check .................................................................................................................. 191
12.3.8.2
Validating FUP against IL and parameters using validation report ............................ 193
12.3.9
Performance of system tests / FIT test (Fault Injection Test) ............................................. 195
13
APPENDIX ...................................................................................................... 196
13.1
Appendix A – categorisation of the switch types ................................................................................ 196
13.2
CE – declaration of conformity ............................................................................................................ 201