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Servomex SERVOPRO MultiExact User Manual

Servomex SERVOPRO MultiExact
145 pages
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Part Number: 05410001A
Revision: 6
Language: UK English
Operator Manual
SERVOPRO MultiExact
Gas Analyser
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Table of Contents

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Servomex SERVOPRO MultiExact Specifications

General IconGeneral
Measured GasesO2, CO2, CO, CH4
Measurement Range (CO)0-1000 ppm
Accuracy (O2)±0.1 %
Accuracy (CO2)±1%
Accuracy (CO)±2% of reading
Accuracy (CH4)±2% of reading
Response Time (O2)<15 seconds
Response Time (CO2)<30 seconds
Response Time (CO)<30 seconds
Response Time (CH4)<30 seconds
Output Signal4 - 20 mA
Applicationsemissions monitoring

Summary

1 DESCRIPTION AND DEFINITIONS

1.1 Scope of this manual

Defines the manual's purpose and scope for the SERVOPRO MultiExact Gas Purity Analyser.

1.2 Safety information

Outlines important safety warnings and cautions used throughout the manual.

1.3 Description

Describes the analyser's design, capabilities, applications, and physical characteristics.

2 SPECIFICATION

2.1 General

Details the analyser's general specifications including dimensions, mass, and supply requirements.

2.2 Environmental limits

Specifies the operating conditions such as temperature, pressure, humidity, and altitude.

2.3 Electrical data

Lists electrical specifications including voltage, fuse rating, power consumption, and output terminal suitability.

2.4 Sample gas

Outlines requirements and specifications for sample gases used with different transducers.

2.5 Calibration gas

Details requirements and specifications for calibration gases for various transducers.

3 UNPACK THE ANALYSER

4 ANALYSER USER INTERFACE

4.1 Introduction

Introduces the main components of the analyser's user interface like display and soft keys.

4.2 Start-up and measurement screens

Explains the screens displayed during analyser start-up and normal operation.

4.3 Soft key legends

Describes the meaning and function of the soft key legends shown on the measurement screen.

4.4 System and measurement status icons

Explains the icons used to indicate system and measurement status like fault or maintenance.

4.6 Menu options/screens and password protection

Details how menu options are protected by passwords and how they operate.

4.7 The menu screen

Explains how to navigate the menu screen and access different sections.

4.8 The settings screen

Describes how to access and use the settings screen for various configurations.

4.10 Editing on-screen data

Details the common method for editing data shown on the analyser screens.

5 INSTALLATION AND SET-UP

5.1 Mechanical installation

Covers the physical installation of the analyser, including bench and panel mounting.

5.2 Electrical Installation

Covers the electrical safety requirements and connections for the analyser.

5.3 Connect the sample/calibration gas pipeline(s)

Outlines procedures and precautions for connecting gas pipelines to the analyser.

5.4 Switch on/set-up

Guides the user through the initial switch-on and basic setup procedures.

5.5 Setting up automatic validation/calibration (option)

Provides an overview of the automatic validation/calibration process and its benefits.

5.7 Configuring and using the mA outputs (option)

Introduces the analyser's mA output capability for gas measurements.

5.8 Configuring and using the voltage outputs (option)

Introduces the analyser's voltage output capability, similar to mA outputs.

5.9 Correcting O2 measurements for background gases (purity or control only)

Explains how background gases can cause minor errors in O2 measurements.

5.11 Configuring the measurement alarms

Describes the different alarm modes (low, high, none) and how to set alarm levels.

5.12 Setting up the flow alarm (option)

Explains how to configure low and high flow alarms for preventative maintenance.

6 CALIBRATION

6.1 Manual calibration

Provides instructions for performing manual calibration of the analyser.

6.2 Automatic validation/calibration

Covers the automatic validation and calibration features of the analyser.

6.3 Calibrating the pressure transducer (O2 purity only)

Provides specific instructions for calibrating the pressure transducer for O2 purity measurements.

6.4 Calibrating the flow alarm (option)

Details the procedure for calibrating the optional flow alarm.

7 GENERAL OPERATION

7.1 Checking the relay signal outputs

Describes how to check the status of relay signal outputs for the analyser.

7.2 Pressure Compensation (O2 purity and control only)

Explains the concept and function of pressure compensation for specific measurements.

7.4 Checking the mA output (option)

Details how to check the mA output by using an override value.

7.6 Switching off the analyser

Provides instructions for safely switching off the analyser.

8 ROUTINE MAINTENANCE

8.2 Inspecting/replacing the fuse (when necessary)

Details the procedure for inspecting and replacing the analyser's fuses safely.

8.3 Inspecting the optional filter element (O2 purity / control only)

Explains how to inspect and replace the filter element for O2 purity/control transducers.

8.4 Inspecting the filter element (CO / CO2 / N2O / CH4 trace only)

Details how to inspect and replace filter elements for trace gas measurements.

8.6 Use of the analyser with toxic gases

Outlines safety precautions when using the analyser with toxic gases.

9 FAULT FINDING

9.1 Fault, maintenance required and SIP statuses

Defines and explains different fault, maintenance, and service status conditions.

9.2 Viewing messages

Explains how to view active and historical status messages displayed by the analyser.

9.3 Diagnostics

Describes how to access diagnostic codes for troubleshooting transducer issues.

9.4 General fault finding

Provides a table of common fault symptoms and recommended troubleshooting actions.

10 STORAGE AND DISPOSAL

10.1 Storage

Provides guidelines for storing the analyser and associated equipment safely.

10.2 Disposal

Outlines safe disposal procedures in accordance with environmental regulations.

11 SPARES

A1 RS232 CONNECTION DETAILS

A1.2 Connecting the analyser to a PC

Explains how to physically connect the analyser to a PC via RS232 or USB converter.

A1.3 Configuring the RS232 serial output parameters

Details how to configure serial output parameters like baud rate, parity, and data bits.

A3 IMPLEMENTATION GUIDE FOR MODBUS COMMUNICATIONS (OPTION)

A3.3 Modbus Setup

Details the parameters for setting up Modbus communications on the analyser.

A3.10 System Fault Mapping

Maps system fault information to specific Modbus registers.

A3.11 Transducer fault and alarm mapping

Maps transducer fault and alarm information to Modbus registers and coils.

A9 PERFORMANCE DATA

A9.1 O2 purity measurement

Details performance specifications for O2 purity measurements.

A9.2 Performance data: O2 control measurement

Details performance specifications for O2 control measurements.

A9.3 Performance data: O2 trace measurement

Details performance specifications for O2 trace measurements.

A9.9 Performance data: TCD

Details performance specifications for TCD measurements, including gas compatibility.

A10 RECOMMENDED CALIBRATION PERIODS

A11 CROSS INTERFERENCE OFFSETS (FOR PARAMAGNETIC TRANSDUCERS)

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