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Spectrasensors OXY5500 User Manual

Spectrasensors OXY5500
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P/N 4900002239 rev G
OXY5500 Oxygen Analyzer
Operator’s Manual

Table of Contents

Questions and Answers:

Spectrasensors OXY5500 Specifications

General IconGeneral
TechnologyTunable Diode Laser Absorption Spectroscopy (TDLAS)
Measurement Range0-100% O2
Operating Humidity Range0-95% RH, non-condensing
Power Supply24 VDC
Output4-20 mA, Modbus
Enclosure RatingIP66

Summary

Introduction to OXY5500 Analyzer

Manual Usage and Safety

Covers who should read, how to use, and general warnings for the manual.

Instructional Symbols and Conventions

Explains symbols and navigation conventions used in the manual.

OXY5500 Analyzer Details

OXY5500 Analyzer Overview

Details the analyzer's design, features, temperature, cross-sensitivity, and probe.

Safety Guidelines

Comprehensive safety precautions for operating the analyzer.

Analyzer Installation Procedures

Getting Started with Installation

Covers shipping contents, inspection, and handling of the analyzer.

Installation Procedures

Details basic equipment, hardware, tools, and mounting.

Electrical Power Connections

Steps for connecting AC and DC power to the analyzer.

Chassis and Ground Connections

Requirements for protective and chassis grounding.

Analyzer Connections

Describes RS-232/RS-485 and optical module connections.

Analog Outputs and Inputs

Details connecting analog outputs and inputs.

OXY5500 Operation Guide

Operation Overview

Introduces main menu, display structure, and basic operations.

Sensor Menu and Options

Accessing sensor settings, calibration, and RATA.

Measurement Settings Menu

Configuration of measurement parameters.

Editing Measurement Settings

Procedures for entering and exiting editing mode.

Measurement Menu

Viewing current measurement values and settings.

Device Settings Menu

Accessing analyzer configuration settings.

Digital Communication Settings

Setting up digital communication interfaces (RS-232, RS-485, TCP/IP).

Analog Output Settings

Configuring analog output settings.

Starting Up the Analyzer

Initial power-on and self-test sequence.

Sensor Menu Options and Parameters

Accessing sensor options and changing parameters.

Changing the Sensor Type

Instructions for selecting and changing the sensor type.

Manual Sensor Constant Adjustment

Steps to manually input sensor constant values.

Calibration Procedures

Overview and pre-calibration steps for the analyzer.

Manual Calibration Process

Detailed steps for manual calibration using certificate values.

Two-Point Calibration

Procedure for performing a two-point calibration.

Calibration Pressure Settings

Setting pressure parameters for calibration.

Calibration Temperature Settings

Setting temperature parameters for calibration.

Performing Calibration

Steps for setting calibration points (Cal0, Cal2nd).

Relative Accuracy Test Audit (RATA)

Procedure for performing RATA.

RATA Pressure and Temperature Configuration

Setting pressure and temperature for RATA calculation.

RATA Screen and Reference Values

Inputting reference values for RATA.

RATA Manual Setting and Measurement Options

Manually setting RATA and overview of measurement settings.

Temperature Compensation Configuration

Configuring temperature compensation.

Pressure Compensation Configuration

Configuring pressure compensation.

Interval Setting

Setting the measurement interval for data acquisition.

Logging and Data Management

Configuring data logging and file management.

Measurement Display Options

Selecting Simple, Details, or Graph screens for data viewing.

Details Screen Information

Provides detailed measurement and setting information.

Error Codes and Troubleshooting

Explains error codes and their meanings.

Graph Screen Display

Visualizing measurement data graphically.

Device Settings Screen Options

Accessing device settings menu and screen.

About and Sensor Details Screens

Displays analyzer info and sensor calibration data.

Digital Communication Settings

Configuring RS-232, RS-485, and TCP/IP.

RS-485 and TCP/IP Settings

Configuring RS-485 and TCP/IP parameters.

Analog Output Interface Settings

Detailed configuration of 4-20mA interface.

4-20mA Values Configuration

Setting values for 4-20mA outputs (Off, Linear).

Concentration Alarm Relay Setup

Defining ranges for the concentration alarm relay.

4-20mA Calibration

Calibrating analog outputs and inputs.

Output Calibration Procedure

Steps for calibrating output channels.

Input Calibration Procedure

Steps for calibrating analog input.

Modbus Communication Protocol

Modbus Protocol Introduction

Overview of Modbus protocol and its use.

Modbus Protocol Definition

General specifications for Modbus RTU.

Modbus Function Codes and Data Formats

Lists function codes and data formats.

Error Response and Communication Channels

Modbus error codes and communication methods.

Modbus Holding Registers

Definitions for Modbus holding registers.

Measurement Control Register

Register for controlling measurements and triggers.

Compensation Temperature and Interval Settings

Registers for temperature compensation and measurement interval.

Device ID Configuration

Setting device IDs for communication interfaces.

Measurement Values Registers

Register definitions for reading measurement values.

4-20mA Port1 Calibration Values

Register definitions for Port1 calibration.

4-20mA Port2 and Input Calibration Values

Register definitions for Port2 and input calibration.

Analog Input/Output Value Ranges

Defines units for analog I/O.

Ethernet IP Configuration

Configuration of Ethernet IP address.

Ethernet Subnet Mask and Examples

Subnet mask config and configuration examples.

Continuous Measurement Configuration

Step-by-step guide for continuous measurement setup.

Analog Output Configuration Example

Guide to configure analog output.

OP-9 Sensor 1-Point Calibration Example

Example of a 1-point calibration.

Appendix A: Specifications

Application Data Specifications

Key application data for the analyzer.

Electrical and Communication Specs

Details power, communication, and display features.

Physical Specifications

Physical dimensions, enclosure, and certifications.

Technical Notes and Certifications

Notes on enclosure sealing and certifications.

Spare Parts Information

Electronics and Optical Fiber Spares

Lists spare electronic and optical fiber components.

Temperature, Pressure, and General Spares

Lists spare temperature, pressure, and general parts.

Appendix B: Troubleshooting & Maintenance

Personnel Safety Risks and Mitigation

Identifies hazards during analyzer servicing and how to mitigate them.

Instrument Cleaning and Care

Instructions for cleaning the instrument, connectors, and probes.

Fuse Replacement Procedure

Procedure for replacing the analyzer's fuse.

Replacing the Electro-Optical Module

Instructions to replace the electro-optical module.

Pressure Sensor Installation/Replacement

Procedure for installing or replacing the pressure sensor.

Oxygen Probe Removal Steps

Steps to remove a faulty oxygen probe.

Oxygen Probe Replacement Steps

Steps to install a new oxygen probe.

Signal Strength Error Troubleshooting

Troubleshooting steps for high/low signal strength.

Measurement Best Practices and Drifts

Measurement advice and signal drift explanations.

Temperature Gradient and Photo-decomposition Drifts

Explains drifts due to temp gradients and photo-decomposition.

Troubleshooting Common Problems

Table of common issues and their fixes.

Service Contact Information

Contact details for customer and technical support.

Preparing for Technical Support

Information to prepare before contacting support.

Service Repair Order Process

Procedure for obtaining a service repair order.

Packing and Storage Procedures

Instructions for preparing the analyzer for shipment or storage.

Storage Environment

Recommended storage conditions for the analyzer.

Legal and Warranty Information

Legal disclaimers and manufacturer's warranty terms.