Suzuki 2005 GSF1200 - Page 57

Table of Contents 1-iii
CKP Sensor Removal and Installation ................1H-8
Engine Stop Switch Inspection .........................1H-10
Ignition Switch Inspection .................................1H-10
Ignition Switch Removal and Installation...........1H-10
Specifications.....................................................1H-11
Service Data .....................................................1H-11
Tightening Torque Specifications......................1H-11
Special Tools and Equipment ...........................1H-11
Recommended Service Material .......................1H-11
Special Tool ......................................................1H-11
Starting System .........................................1I-1
General Description .............................................. 1I-1
Starting System Diagram ..................................... 1I-1
Side-stand / Ignition Interlock
System Description ............................................ 1I-1
Schematic and Routing Diagram......................... 1I-3
Starting System Diagram ..................................... 1I-3
Component Location ............................................ 1I-3
Starting System Components Location................ 1I-3
Diagnostic Information and Procedures............. 1I-3
Starting System Symptom Diagnosis................... 1I-3
Starter motor will not run...................................... 1I-4
Starter Motor Runs but Does not
Crank the Engine ............................................... 1I-4
Repair Instructions ............................................... 1I-5
Starter Motor Components................................... 1I-5
Starter Motor Removal and Installation................ 1I-6
Starter Motor Disassembly and Assembly ........... 1I-7
Starter Motor Inspection....................................... 1I-8
Starter Relay Removal and Installation................ 1I-9
Starter Relay Inspection....................................... 1I-9
Turn Signal / Side-stand Relay Removal
and Installation................................................. 1I-10
Side-stand / Ignition Interlock System Parts
Inspection......................................................... 1I-10
Starter Clutch Components................................ 1I-12
Starter Clutch Removal and Installation............. 1I-12
Starter Clutch Inspection.................................... 1I-14
Starter Button Inspection ................................... 1I-15
Specifications...................................................... 1I-16
Service Data ...................................................... 1I-16
Tightening Torque Specifications....................... 1I-16
Special Tools and Equipment ............................ 1I-17
Recommended Service Material ........................ 1I-17
Special Tool ....................................................... 1I-17
Charging System ......................................1J-1
General Description ............................................. 1J-1
Charging System Description
(Generator with IC Regulator) ........................... 1J-1
Component Location ........................................... 1J-2
Charging System Components Location............. 1J-2
Diagnostic Information and Procedures............ 1J-2
Charging System Symptom Diagnosis................ 1J-2
Battery Runs Down Quickly ................................ 1J-3
Repair Instructions .............................................. 1J-4
Battery Current Leakage Inspection.................... 1J-4
Regulated Voltage Inspection ............................. 1J-4
Generator Components....................................... 1J-5
Generator Removal and Installation.................... 1J-6
Generator Disassembly and Assembly ............... 1J-7
Generator Parts Inspection ............................... 1J-10
Battery Components ......................................... 1J-12
Battery Charging ............................................... 1J-12
Battery Removal and Installation ...................... 1J-15
Battery Visual Inspection................................... 1J-15
Specifications..................................................... 1J-16
Service Data...................................................... 1J-16
Tightening Torque Specifications...................... 1J-16
Special Tools and Equipment ........................... 1J-17
Recommended Service Material ....................... 1J-17
Special Tool ...................................................... 1J-17
Exhaust System....................................... 1K-1
Precautions...........................................................1K-1
Precautions for Exhaust System .........................1K-1
Repair Instructions ..............................................1K-1
Exhaust System Construction .............................1K-1
Exhaust Pipe / Muffler Removal
and Installation ..................................................1K-2
Exhaust System Inspection.................................1K-3
Specifications.......................................................1K-4
Tightening Torque Specifications........................1K-4
Special Tools and Equipment .............................1K-4
Recommended Service Material .........................1K-4