Engine Mechanical: 1D-5
Engine Assembly Removal
B649G11406002
Before taking the engine out of the frame, wash the
engine using a steam cleaner. Engine removal is
sequentially explained in the following steps:
1) Drain engine oil. Refer to “Engine Oil and Filter
Replacement: in Section 0B”.
2) Remove the seat and frame covers. Refer to
“Exterior Parts Removal and Installation: in Section
9D”.
3) Remove the frame head covers. (GSF1200)
Refer to “Exterior Parts Removal and Installation: in
Section 9D”.
4) Remove the cowling. (GSF1200)
Refer to “Exterior Parts Removal and Installation: in
Section 9D”.
5) Remove the fuel tank. Refer to “Fuel Tank Removal
and Installation: in Section 1G”.
6) Remove the air cleaner box mounting bolts (1).
7) Disconnect the battery (–) lead wire.
8) Disconnect the engine ground wire coupler (2).
9) Disconnect all of the spark plug caps (3).
10) Disconnect the breather (PCV) hose (4).
11) Disconnect the PAIR valve hoses (5) and (6).
12) Remove the carburetor assembly. Refer to
“Carburetor Assembly Removal and Installation: in
Section 1G”.
1
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2
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5. Air cleaner hose 6. PAIR hoses
4
3
I649G1140005-04
6
6 5
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I649G1140006-02
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