ENGINE 3-89
• Install the starter clutch bolt with the washer.
• Hold the starter clutch with the special tool and tighten its bolt
to the specified torque.
09920-34830: Starter clutch holder
Starter clutch bolt: 55 N·m (5.5 kgf-m, 40.0 lb-ft)
STARTER IDLE GEAR
• Install the starter idle gear No. 2 1, shaft 2 and spring
washer 3.
• Apply SUZUKI BOND lightly to the mating surfaces A at the
parting line between the upper and middle crankcases and
surface B as shown.
99104-31140: SUZUKI BOND “1207B” (USA)
99000-31140: SUZUKI BOND “1207B” (Others)
• Install the new gasket 4 and dowel pins 5.
• Install the starter clutch cover and tighten its bolt as shown.
NOTE:
* Fit a new gasket washer to the starter clutch cover bolt C as
shown.
Starter clutch cover bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
Use a new gasket to prevent oil leakage.
Use a new gasket washer to prevent oil leakage.
SAMPLE
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